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7.1. Maintenance chart.
All work/s should be carried out by a competent person – if you need technical advice contact Genpower
Check and refill with diesel
Check and refill with engine oil
Check for oil leakage
Check and tighten fastening parts
Replace engine oil
Clean engine oil filter
Replace engine oil filter
Replace air filter
Replace fuel filter
Check Fuel injection pump
Check injector nozzle
Check fuel pipes
Adjust clearance of intake and exhaust valves
both)
Grind intake/exhaust valves
Replace piston rings
Check physical condition of battery N.B. Check battery
voltage monthly
Check carbon brushes and slip rings
7.2. Replacing engine oil.
DO NOT allow any dust, dirt or any other debris enter oil or crankcase.
7.2.1. Raise machine off of the floor so that you can put a
receptacle to catch the old oil, Remove the oil filler
cap.
7.2.2. Remove the drain plug and drain the old oil while
the engine is still warm.
7.2.3. The plug is located on the bottom of the cylinder
block. The oil will drain into a small tray and then out
of the machine to the oil receptacle under
machine. 7.2.4. After draining, re-tighten the drain plug
and refill
with the recommended oil API CH-4/CF/SJ/SL diesel
engine oil or higher grade.
Item
(0.15mm for
After engine has been running and prior to carrying out an oil change the oil
will be very hot.
Wear correct PPE minimum of gloves and overalls.
First
month
Daily
or 20
hours
Yes
Yes
Yes
Yes
Yes First
oil
change
Yes –
First time
Page 17
Every
Every
Every year
100
500
or 1000
hours
hours
hours
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
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