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ITEM
Brake System (Hydraulic)
Cooling System (Bearcat Z1
XT/TZ1 Models)
Oil System
Engine Oil (Bearcat Z1 XT/TZ1
Non-Turbo Models)
Engine Oil (TZ1 Turbo Models) 2000 miles/
Battery
Stop Switch
Hoses
Headlight & Taillight/Brakelight
Steering System
Throttle Control System
Drive Belt
Ski Wear Bars
Carburetors (Bearcat 570/
T570 Models)
Electrical Wiring
Exhaust System
Nuts, Bolts, Fasteners
Recoil Starter
Shock Absorbers
Spark Plugs (Bearcat 570/
T570 Models)
Valve Clearance (Bearcat Z1
XT/TZ1 Models)
Suspension
Track Tension/Alignment
Wear Strips
Wires & Cables
Fuel System - Tank, Pump, In-
Line Filter, & Vent Hose
Fuel Filter (Bearcat Z1 XT/TZ1
Models)
Air Cleaner/Filter (TZ1Turbo
Models)
ACT Drive Gear Case
Heat Exchangers
Drive Clutch/Driven Pulley
Front & Rear Suspension
34
MAINTENANCE
PERIODIC MAINTENANCE CHECKLIST
INTERVAL PAGE
Daily
48
Daily
18,39 Check for leakage, damage, obstructions, cool-
Daily
37-39 Check for leakage, damage, and injection/engine
2500 miles/
38
Seasonal
38
seasonal
Daily
16,45 Check for proper charge and tight connections
Daily
—
Daily
—
Daily
59-62 Check for proper operation and cleanliness
Daily
—
Daily
28
Daily
51
Monthly
Daily
62
Seasonal
—
Weekly
—
Weekly
15
Weekly
—
Weekly
—
Weekly
18,19 Check for fluid leakage and damage
Weekly
43
5000 miles/
45
Seasonal
Weekly
56
Weekly
53,55 Check/adjust as necessary
Weekly
63
Weekly
—
Weekly
—
5000 miles/
—
2 years
Weekly/
35
Seasonal
Seasonal
31
Monthly
—
Monthly
18
Monthly
33
REMARKS
Check for binding, leakage, and proper opera-
tion; lever firmness, travel, caliper, disc, and pads
ant level
oil level
Change oil and filter
Change oil and filter
Check for proper operation
Check for damage, leakage, and wear
Check for proper operation, tightness of bolts,
and binding
Check for binding, sticking, proper operation,
throttle cable tension, and wear
Check for wear, cracks, and fraying
Check length and width dimensions
Check for wear and damage
Inspect/clean as necessary
Check for wear, damage, and tight connections
Check for damage, leakage, and obstructions
Check tightness
Check rope for wear, fraying, and proper operation
Check center electrode insulator color, carbon,
and gap
Check/adjust
Check for damage, loose components, and
proper adjustment
Check for wear and damage
Check for wear, damage, and fraying
Check for damage, wear, obstructions, and leak-
age
Replace
Check/Replace
Flush and change drive fluid prior to storage
Check for wear, leakage, and damage
Check for damage, binding, and wear/remove
drive belt, clean drive clutch/driven pulley with
compressed air, and clean sheaves with suitable
parts-cleaning solvent
Grease
MAINTENANCE
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