Item
Brake System
Cooling System - Liquid
Oil System
Engine Oil (3000/7000)
Air-Intake Filter
Battery
Stop Switch
Hoses
Headlight & Taillight/Brakelight
Steering System
Throttle Control System
Drive Belt
Ski Wear Bars
Electrical Wiring
Exhaust System
Nuts, Bolts, Fasteners
Shock Absorbers
Valve Clearance
Suspension
Track Tension/Alignment
Wear Strips
Wires & Cables
Fuel System - Tank, Pump,
In-Line Filter, & Vent Hose
Fuel Filter
Transmission/Chain Case/Gear
Case
Heat Exchangers
Drive Clutch/Driven Clutch
Front & Rear Suspension
Maintenance
Periodic Maintenance Checklist
Interval Page
Daily
44
Check for binding, leakage, and proper operation;
lever firmness, travel, caliper, disc, and pads
Daily
13,36 Check for leakage, damage, obstructions, coolant
level
Daily
—
Check for leakage, damage, and injection/engine
oil level
2500 Mi/
33
Change oil and filter
Seasonal
2500 Mi/
8
Inspect/change filter during every oil change.
Seasonal
Daily
14,41 Check for proper charge and tight connections
Daily
—
Check for proper operation
Daily
—
Check for damage, leakage, and wear
Daily
55
Check for proper operation and cleanliness
Daily
—
Check for proper operation, tightness of bolts, and
binding
Daily
24
Check for binding, sticking, proper operation, throt-
tle cable tension, and wear
Daily
47
Check for wear, cracks, and fraying
Monthly
Check length and width dimensions
Daily
60
Check for wear and damage
Weekly
—
Check for wear, damage, and tight connections
Weekly
13
Check for damage, leakage, and obstructions
Weekly
—
Check tightness
Weekly 16,52 Check for fluid leakage and damage
5000 Mi/
41
Check/adjust
Seasonal
Weekly
52
Check for damage, loose components, and proper
adjustment
Weekly 50,51 Check/adjust as necessary
Weekly
60
Check for wear and damage
Weekly
—
Check for wear, damage, and fraying
Weekly
—
Check for damage, wear, obstructions, and leak-
age
5000 Mi/
—
Replace
2 years
Seasonal
28
Flush and change drive fluid prior to storage
Monthly
—
Check for wear, leakage, and damage
Monthly 15,15 Check for damage, binding, and wear/remove
drive belt, clean drive clutch/driven clutch with
compressed air, and clean sheaves with suitable
parts-cleaning solvent
Monthly 30,30 Grease
Remarks
31