Maintenance; Periodic Maintenance Checklist - Arctic Cat ZR4000 2016 Operator's Manual

Item
Brake System
Cooling System - Liquid
Oil-Injection System
Battery
Stop Switch
Hoses
Headlight & Taillight/Brakelight
Steering System
Throttle Control System
Drive Belt
Ski Wear Bars
Electrical Wiring
Exhaust System
Nuts, Bolts, Fasteners
Recoil Starter
Shock Absorbers
Shock Absorber Fluid
Spark Plugs
Suspension
Track Tension/Alignment
Wear Strips
Wires & Cables
Fuel System - Tank, Pump, In-
Line Filter, & Vent Hose
Fuel Filter
Air Silencer
APV System
Chain Case
Chain Case - Lubricant
Heat Exchangers
Drive Clutch/Driven Clutch
Rear Suspension

Maintenance

Periodic Maintenance Checklist

Interval Page
Daily 34 Check for binding, leakage, and proper operation;
lever firmness, travel, caliper, disc, and pads
Daily 13,29 Check for leakage, damage, obstructions, coolant
level
Daily — Check for leakage, damage, and injection/engine
oil level
Daily 13,32 Check for proper charge and tight connections
Daily — Check for proper operation
Daily — Check for damage, leakage, and wear
Daily 45-46 Check for proper operation and cleanliness
Daily — Check for proper operation, tightness of bolts,
and binding
Daily 23 Check for binding, sticking, proper operation,
throttle cable tension, and wear
Daily 37 Check for wear, cracks, and fraying
Monthly Check length and width dimensions
Daily 47 Check for wear and damage
Weekly — Check for wear, damage, and tight connections
Weekly 12 Check for damage, leakage, and obstructions
Weekly — Check tightness
Weekly — Check rope for wear, fraying, and proper operation
Weekly 15,43 Check for fluid leakage and damage and air pres-
sure (Fox Air Shocks)
3000 Mi 30 Replace
3500 Mi 30 Check center electrode insulator color, carbon,
and gap
Weekly 42 Check for damage, loose components, and
proper adjustment
Weekly 41 Check/adjust as necessary
Weekly 48 Check for wear and damage
Weekly — Check for wear, damage, and fraying
Weekly — Check for damage, wear, obstructions, and leak-
age
5000 Mi/ — Replace
2 years
Seasonal — Inspect/Clean
Monthly 19 Check/adjust as necessary
Daily 25 Check lube level and for leakage
Seasonal — Replace
Monthly — Check for wear, leakage, and damage
Monthly 14 Check for damage, binding, and wear/remove
drive belt, clean drive clutch/driven clutch
Monthly 25 Grease
Remarks
27