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Related Manuals for Arctic Cat BlastZR/LT/M-4000
Summary of Contents for Arctic Cat BlastZR/LT/M-4000
- Page 1 O P E R A T O R ’ S M A N U A L B l a s t Z R / L T / M — 4 0 0 0 p / n : 2 2 6 2 - 9 6 7 9 / 2 0 O R I G I N A L I N S T R U C T I O N S...
- Page 2 The labels should be considered permanent parts of the vehicle. If a label comes off or becomes hard to read, contact your authorized dealer for a free replacement. Contact Arctic Cat Service Department, P.O. Box 810, Thief River Falls, MN 56701, for proper registration information.
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Page 3: Table Of Contents
Table of Contents Foreword............2 Operating Instructions......18-22 Declaration of Conformity ......3 Starting and Stopping Engine ....18 Emissions Regulation 2016/1628 (for Braking............19 Emergency Stopping.........20 Europe — OS models)......4 Throttle/Ignition Monitor Switch ....20 Vibration and Noise Values (for Europe — Varying Altitude Operation......21 OS models)..........4 Lubrication.......... -
Page 4: Foreword
Drive with caution, observe all state and local regulations, and respect the rights of others. International Snowmobile Manufacturers Association (ISMA) members like Arctic Cat do their part to improve trails, sponsor events, and generally support the sport of snowmobiling. As a member of the National Snow- mobile Foundation, Arctic Cat Inc. -
Page 5: Declaration Of Conformity
Application of Council Directives: EMC Directive: 2014/30/EC Issued by European Commission. Machinery Directive: 2006/42/EC Type of Equipment: Snowmobile Emissions Regulation: 2016/1628 Brand Name: Arctic Cat Date of Issue: 01-01-20 Model Number Model Vehicle Identification Number (VIN) * Calculated check digit... -
Page 6: Emissions Regulation 2016/1628 (For Europe - Os Models)
Emissions Regulation 2016/1628 (for Europe — OS models) Equipment complies with Emissions Regulation 2016/1628 as shown by a Non-Road Mobile Machinery (NRMM) identification decal on the engine. NOTE: Tampering with the engine or emissions control components will void European Union approval of this engine type. -
Page 7: Snowmobile Safety Rules
Snowmobile Safety Rules... -
Page 8: Hangtags
Hangtags This snowmobile comes with hangtags containing important safety information that may be applicable to the vehicle. Anyone who rides the snowmobile should read and understand this information before riding. -
Page 9: Warning Labels & Information
Warning Labels & Information This snowmobile comes with labels containing important safety information. Anyone who rides the snowmobile should read and understand this information before riding. The labels should be considered as permanent parts of the snowmobile. If a label comes off or becomes hard to read, contact your authorized dealer for a replacement. -
Page 10: General Information
The Engine Serial Number (ESN) is the complete engine must be replaced, stamped into the crankcase of the engine. ask the dealer to notify Arctic Cat for correct registration information. Control Locations Shown below are the typical control loca- tions for Arctic Cat snowmobiles. -
Page 11: Engine Break-In
The recommended oil to use in the oil- ECM provides additional oil to the injection system is Arctic Cat C-TEC2 engine, along with limiting engine RPM Synthetic 2-Cycle Oil. This oil is spe- to 6500 RPM. -
Page 12: Gauge
Middle Button remedy the problem, take the snowmo- until the trip meter display reads 0. bile to an authorized Arctic Cat Snow- mobile dealer for service. If not under warranty, this service is at the discretion... -
Page 13: Diagnostic Codes
If U1000 Vehicle Not Registered or Invalid PIN a code has been activated, take the snow- Entered mobile to an authorized Arctic Cat Snow- U1001 Vehicle Not Registered and Vehicle Limits Enabled mobile dealer for service. If not under... -
Page 14: Exhaust System
Jump-Starting never be run with the silencer removed. Performance will not be improved if the NOTE: Arctic Cat does not recom- air-intake silencer is removed. In con- mend jump-starting a snowmobile trast, severe engine damage will occur. with a dead battery, but rather to... - Page 15 1. On the snowmobile to be jump-started, slide any terminal boots away. 2. Inspect the battery for any signs of electrolyte leaks, loose terminals, or bulging sides. Leaking or bulging battery cases may indicate a frozen or shorted battery. ! WARNING If any of these conditions exist, DO 0744-527 NOT attempt to jump-start, boost, or...
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Page 16: Drive Clutch And Driven Clutch
If the owner does viced by an authorized Arctic Cat not feel qualified, take the snowmo- Snowmobile dealer only. bile to an authorized Arctic Cat Snow- mobile dealer for this service. This Drive Clutch/Driven service is at the discretion and Clutch Alignment expense of the snowmobile owner. -
Page 17: Reverse Operation
Reverse Operation 3. Push the stud through the hole from inside the track; then place the The engine reverse function offers the domed support plate and lock nut on operator the convenience of being able to the exposed stud. back up the snowmobile rather than hav- ing to turn the snowmobile around by 4. -
Page 18: Access Panel/Hood
Operating in Reverse CAUTION 1. When reverse is engaged, a reverse If the snowmobile is equipped with icon will illuminate in the speedom- ice scratchers, the scratchers must eter/tachometer and a reverse alarm be disengaged or component dam- will sound. age will occur. -
Page 19: Towing
The exhaust valve may using the cap screw. also be sticking. NOTE: Take the snowmobile to an authorized Arctic Cat Snowmobile dealer for this service. This service is at the discretion and expense of the snowmobile owner. Exhaust-Controlled... -
Page 20: Operating Instructions
Operating Instructions Starting and Stopping 3. If the brake fluid is below the high brake fluid mark, add Arctic Cat- Engine approved DOT 4 brake fluid until It is imperative that the brake system be the fluid is at the recommended checked for wear and proper operation level. -
Page 21: Braking
NOTE: In extremely cold weather, pull NOTE: If the engine fails to start the recoil handle slowly two to three during the attempt with the throttle times to begin the starting procedure. control lever compressed, remove the spark plug and clean and dry it thor- CAUTION oughly or install a new properly gapped, recommended spark plug. -
Page 22: Emergency Stopping
Arctic Cat Snowmobile dealer for which will result in an unexpected service. If not under warranty, this ser- loss of brakes. -
Page 23: Varying Altitude Operation
(0-915 m) elevation. may be the problem. Take the snowmobile NOTE: Drivetrain changes can be to an authorized Arctic Cat Snowmobile made by the snowmobile owner if dealer for service. If not under warranty, this service is at the discretion and qualified to do so. -
Page 24: Lubrication
If the owner does on a level surface for this procedure. not feel qualified, take the snowmo- bile to an authorized Arctic Cat Snow- 1. Remove the level plug from the mobile dealer for this service. This chain case cover. -
Page 25: Maintenance
Maintenance Periodic Maintenance Checklist Item Interval Page Remarks Battery Daily 12,26 Check for proper charge and tight connections Brake System Daily Check for binding, leakage, and proper operation; lever firmness, travel, caliper, disc, and pads Chain Case Daily Check lube level and for leakage Cooling System Daily 12,24 Check for leakage, damage, obstructions, coolant... -
Page 26: Fuel System
If the coolant needs pickup valve is suspected, take the snow- to be added, fill the coolant tank up to the mobile to an authorized Arctic Cat Snow- cold fill line located on the tank. mobile dealer for this service. If not under warranty, this service is at the discretion and expense of the snowmobile owner. -
Page 27: Spark Plug
NOTE: If the cable/exhaust valve does not move freely, the exhaust valve assembly will need to be removed for further inspection. Take the snowmo- bile to an authorized Arctic Cat Snow- mobile dealer for this service. -
Page 28: Battery (Electric Start)
If the owner does not feel qualified, take the snowmo- exposed cable from the cable housing bile to an authorized Arctic Cat to the end of the cable (cable drum). Snowmobile dealer for this service. This service is at the discretion and APV CABLE LENGTH expense of the snowmobile owner. - Page 29 3. Remove the negative battery cable NOTE: At this point if the meter and ground wire; then remove the reads as specified, the battery may positive cable. be returned to service (see step 9). 7. If the meter reads less than specified voltage, charge the battery using the following guidelines: A.
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Page 30: Fuses
8. After charging the battery for the 13. Install the battery hold-down bracket specified time, remove the battery into the battery bracket and secure charger and allow the battery to sit using the existing screw. Tighten for 1-2 hours. securely. 9. -
Page 31: Brake System
2. If the brake fluid is below the high could start a fire. brake fluid mark, add Arctic Cat- 4. Install the fuse block cover and close approved DOT 4 brake fluid until the access panel. - Page 32 (1/2 in.). spill brake fluid on any surface of the snowmobile. ! WARNING Use only Arctic Cat-approved DOT 4 brake fluid. Any substitute may result in a loss of brakes. 2. Slide a piece of flexible tubing over the ball of the bleeder valve and direct the other end into a container.
- Page 33 If the owner does not feel qualified, take the snowmo- ZR-390 bile to an authorized Arctic Cat 6. Measure the thickness of the brake pad. Snowmobile dealer for this service. The brake pad thickness must be greater This service is at the discretion and than 1.0 mm (0.04 in.).
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Page 34: Burnishing Brake Pads
NOTE: Drive belts should be pur- chased from an authorized Arctic After changing brake pads, the new brake Cat Snowmobile dealer, as Arctic Cat pads must be burnished to achieve full drive belts are made to exact specifi- braking effectiveness. Braking distance cations and of quality material. -
Page 35: Track Tension
“lock.” Arctic Cat recommends that the track tension be checked daily during the first 300 miles (480 km) of operation and once a week thereafter and adjusted according to need. - Page 36 ONS-289 0753-172 Adjusting Track Tension NOTE: To ensure proper track ten- sion adjustment, perform all adjust- ments both sides snowmobile. 1. Loosen the idler wheel axle cap screws. ONS-095 NOTE: Measurement is from the bottom of the wear strip at the point of the shock pad on the slide rail.
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Page 37: Track Alignment
Excessive wear to the idler wheels, drive lugs, and track will occur if the track is improperly aligned. Arctic Cat recommends that the track alignment be checked once a week or whenever the track tension is adjusted. -
Page 38: Suspension
Adjusting Rear Spring 5. If the idler wheels are not centered, Preload an adjustment is necessary. ZR/LT NOTE: There is no track alignment on M models. Proper adjustment of rear spring preload is necessary to get the most desirable Adjusting Track Alignment ride. -
Page 39: Lights
To allow the rear of the skid frame to 3. Connect the taillight harness connec- articulate, pull out the knob on the left- tor; then secure the taillight to the side block and rotate the knob and adjust- bracket with the two Torx-head ment block up and forward until it locks screws. -
Page 40: Ski Wear Bars
To maintain positive 2. Remove the cotter pin; then remove steering characteristics, Arctic Cat rec- the nut and cap screw securing the ommends that the ski wear bars be ski assembly to the spindle. Remove checked before each use and replaced if the ski. -
Page 41: Rail Wear Strips
7. Place the cotter pin into the ski cap Take the snowmobile to an authorized screw and spread the pin. Arctic Cat Snowmobile dealer for this 8. Repeat procedure for the other ski. service. This service is at the discretion and expense of the snowmobile owner. -
Page 42: Preparation For Storage
#30 petroleum-based oil into the component deterioration. An authorized spark plug hole and pull the Arctic Cat Snowmobile dealer should per- recoil starter handle slowly about form this service; however, the owner/ 10 times. -
Page 43: Preparation After Storage
7. Tighten all nuts, bolts, and cap free snowmobiling. Arctic Cat recom- screws making sure all nuts, bolts, mends the following procedure: screws tightened 1. -
Page 44: Limited Warranty
Cat Snowmobile. Arctic Cat does not assume any liability for incidental or consequential damages. Arctic Cat will repair or replace, at its option, free of charge (including any related labor charges), any parts that are found to be warrantable in material or workmanship. This repair work MUST be done by an authorized Arctic Cat Snowmobile dealer. -
Page 45: Warranty Procedure/Owner Responsibility
You, the consumer, will then be asked to sign a warranty form to ensure Arctic Cat that the warranty work was actually performed. -
Page 46: U.s. Epa Emission Control Statement
Warranty Coverage (U.S. Only) STATEMENT/WARRANTY Arctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA-certified Arctic Cat snowmobiles are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely. -
Page 47: Change Of Address, Ownership, Or Warranty Transfer
Please make sure a copy of this form is completed and returned to Arctic Cat Inc. if you move or if the vehicle is sold to another party. This form may also be used to transfer the unused portion of the original warranty to a second party. - Page 48 Fold Back Place Stamp CHANGE OF ADDRESS/OWNERSHIP Here ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. PO BOX 810 THIEF RIVER FALLS MN 56701...
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Page 49: Reference Information
Phone: _________________________________________________ Parts and Accessories When in need of replacement parts, oil, or accessories for your Arctic Cat Snowmo- bile, be sure to only use GENUINE ARCTIC CAT PARTS, OIL, AND ACCESSO- RIES. Only genuine Arctic Cat parts, oil, and accessories are engineered to meet the standards and requirements of your Arctic Cat Snowmobile. - Page 50 ©2020 Textron Specialized Vehicles, a division of Textron, Inc. ®™Trademarks of Arctic Cat Inc.
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Questions and answers
Even if i ride with great conditions, snow, cold weather after 20 minutes the machine go on 1324 error code or 1646. The motor was change, weigth put on cluth, additionnal octane in gas. The gas cut and the machine drop to 60km/h to 30-km/h. Really anoying. Ask our dealer what to do and no help from them. Both a new machine 3 years ago and avent be able to ride a single day without problem. Whant to make exchange at our dealer and for a brand new machine that cost 12 000$ 3 years ago with he offerd me 2000$.