Maintenance; Periodic Maintenance Checklist - Arctic Cat ZR 5000 2015 Operator's Manual

Item
Brake System
Cooling System - Liquid
Engine Oil (5000/7000)
Engine Oil (9000)
Battery
Stop Switch
Hoses
Headlight & Taillight/Brakelight
Steering System
Throttle Control System
Drive Belt
Ski Wear Bars
Electrical Wiring
Exhaust System
Nuts, Bolts, Fasteners
Shock Absorbers
Spark Plugs
Valve Clearance (5000/9000)
Valve Clearance (7000)
Suspension
Track Tension/Alignment
Wear Strips
Wires & Cables
Fuel System - Tank, Pump, In-
Line Filter, & Vent Hose
Fuel Filter
Air Cleaner/Filter (9000)
Chain Case
Chain Case - Lubricant
Heat Exchangers
Drive Clutch/Driven Clutch
Rear Suspension
28

Maintenance

Periodic Maintenance Checklist

Interval Page
Daily 37 Check for binding, leakage, and proper operation;
lever firmness, travel, caliper, disc, and pads
Daily 14,32 Check for leakage, damage, obstructions, coolant
level
2500 Mi/ 30 Change oil and filter
Seasonal
2000 Mi/ 31 Change oil and filter
Seasonal
Daily 14,34 Check for proper charge and tight connections
Daily — Check for proper operation
Daily — Check for damage, leakage, and wear
Daily 48-48 Check for proper operation and cleanliness
Daily — Check for proper operation, tightness of bolts,
and binding
Daily 24 Check for binding, sticking, proper operation,
throttle cable tension, and wear
Daily 41 Check for wear, cracks, and fraying
Monthly Check length and width dimensions
Daily 49 Check for wear and damage
Weekly — Check for wear, damage, and tight connections
Weekly 14 Check for damage, leakage, and obstructions
Weekly — Check tightness
Weekly 16,45 Check for fluid leakage and damage and air pres-
sure (Fox Air Shocks)
3500 Mi 33 Check center electrode insulator color, carbon,
and gap
5000 Mi/ 34 Check/adjust
Seasonal
25000 Mi 34 Check/adjust
Weekly 45 Check for damage, loose components, and
proper adjustment
Weekly 43,44 Check/adjust as necessary
Weekly 50 Check for wear and damage
Weekly — Check for wear, damage, and fraying
Weekly — Check for damage, wear, obstructions, and leak-
age
5000 Mi/ — Replace
2 years
Weekly/ 29 Check/replace
Seasonal
Daily 26 Check lube level and for leakage
Seasonal 26 Replace
Monthly — Check for wear, leakage, and damage
Monthly 16 Check for damage, binding, and wear/remove
drive belt, clean drive clutch/driven clutch
Monthly 27 Grease
Remarks