Output Shaft Housing Disassembly / Assembly - Polaris RANGER RZR 170 Service Manual

CVT / TRANSMISSION
Output Shaft Housing Disassembly /
Assembly
1. If housing is removed from transmission case,
temporarily re-install with all 3 screws (A).
2. Remove collar nut (B) using special socket PA-49959.
3. Push shaft out of bearings.
4. Inspect shaft and housing for wear.
5. Clean housing and inspect for wear in the bearing
bore areas.
6. Install new bearing (C) on shaft.
7. Install new seal (D) in housing with spring side of seal
facing pinion gear.
7.22
G
D
C
9923983 - 2012-2013 RZR 170 Service Manual
© Copyright 2012 Polaris Sales Inc.
8. Apply grease to shaft oil seal then carefully slide shaft
assembly through seal and into housing until
bottomed in bearing bore.
9. Install bearing (E) over splined end of shaft and push
into housing until seated.
10. Install collar nut hand tight.
11. Temporarily install housing to transmission case with
all 3 screws (A) and fully tighten collar nut to specified
torque. Remove housing from case.
12. Perform pinion depth inspection / adjustment to
determine the thickness of shim pack (F) required.
See "Output Gear Pinion Depth Adjustment" on
page 7.21.
13. Install new O-ring (G) on housing after Step 12 is
completed.
A
F
B
72ft-lbs (98Nm)
E