Master Cylinder; Removal - Polaris RANGER RZR 170 Service Manual

4. Adjust parking brake. See "Parking Brake Cable
Freeplay Adjustment" on page 6.10.
5. Verify fluid level in reservoir is up to the MAX line
inside reservoir and install reservoir cap.
Master Cylinder Fluid
Up to MAX line inside reservoir
6. Install wheel and torque wheel nuts.
Rear Wheel Nut:
27 ft-lbs (37 Nm)
7. Field test unit for proper braking action before putting
into service. Inspect for fluid leaks and firm brakes.
Make sure the brake is not dragging when pedal is
released. If the brake drags, re-check assembly and
installation.
= T
9923983 - 2012-2013 RZR 170 Service Manual
© Copyright 2012 Polaris Sales Inc.

MASTER CYLINDER

Removal

NOTE: The master cylinder is not serviceable but
can be replaced as an assembly.
1. Clean master cylinder
surrounding area under front left cab thoroughly to
prevent debris from entering the reservoir. Remove
the cover.
2. Draw as much fluid as possible from the reservoir to
minimize spillage.
CAUTION
Brake fluid will damage finished surfaces.
Do not allow brake fluid to come in contact
with finished surfaces.
3. Place a container under the master cylinder to catch
brake fluid. Loosen hose clamps (A) and remove
hoses from hose adaptors. Drain remaining fluid from
reservoir and hoses. Immediately cover and seal ends
of supply hoses to prevent contamination.
4. Remove front and rear brake line banjo bolts (B).
Immediately cover and seal ends of brake lines to
prevent contamination.
NOTE: Note brake line locations on master cylinder.
BRAKES
reservoir cover and
6.25
6