Brakes - Cushman 632904 Service Manual

48v electric powered utility vehicle
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Read all of Section B and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
TABLE OF CONTENTS FOR SECTION 'E'
SECTION TITLE
GENERAL......................................................................................................................E - 1
System Description ................................................................................................................. E - 1
Wheel Brake............................................................................................................................ E - 1
MAINTENANCE.............................................................................................................E - 2
Daily Brake Performance Test ................................................................................................ E - 2
Brake System Inspection......................................................................................................... E - 2
MASTER CYLINDER.....................................................................................................E - 2
Brake Fluid .............................................................................................................................. E - 2
MASTER CYLINDER REPLACEMENT ........................................................................E - 3
Brake Linkage ......................................................................................................................... E - 4
Adjustment .............................................................................................................................. E - 4
BRAKEDRUM REMOVAL AND INSTALLATION.........................................................E - 4
Wheel Brake Service............................................................................................................... E - 5
Cleaning and Inspection.......................................................................................................... E - 7
ROUTINE MAINTAINCE ...............................................................................................E - 7
REPLACEMENT OF WEAR ITEMS ..............................................................................E - 8
Brake Pad Replacement ......................................................................................................... E - 8
Spindle Replacement .............................................................................................................. E - 8
Actuator Linkage Bushings...................................................................................................... E - 8
BLEEDING BRAKES ....................................................................................................E - 8
PARKING BRAKE .........................................................................................................E - 9
Lubrication............................................................................................................................... E - 9
Adjustment ............................................................................................................................ E - 10
Cable Replacement............................................................................................................... E - 10
LIST OF ILLUSTRATIONS
Fig. 1 Hydraulic Brake System Components................................................................................... E - 1
Fig. 2 Replacing Master Cylinder .................................................................................................... E - 3
Fig. 3 Brake Pedal Bumper Adjustment .......................................................................................... E - 4
Fig. 4 Linkage Adjustment............................................................................................................... E - 4
Fig. 5 Wheel Brake Component ...................................................................................................... E - 6
Fig. 6 Bleeder Valve ........................................................................................................................ E - 9
Fig. 7 Parking Brake Position .......................................................................................................... E - 9
Fig. 8 Parking Brake System Components ................................................................................... E - 10
Repair and Service Manual

BRAKES

PAGE NO.
Page E-i

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