Cushman 632904 Manuals

Cushman 632904 Manuals

Manuals and User Guides for Cushman 632904. We have 1 Cushman 632904 manual available for free PDF download: Service Manual

Cushman 632904 Service Manual

Cushman 632904 Service Manual (152 pages)

48V ELECTRIC POWERED UTILITY VEHICLE

Brand: Cushman | Category: Golf Cars | Size: 6.79 MB

Table of Contents

Table of Contents

5
- General Information
  4
  - Table of Contents
    5
- Safety Information
  7
- Safety
  8
  - General Operation
    8
General Information & Routine Maintanence

11
- Table of Contents for Section 'A'
  
  13
  - Serial Number Label Location
    13
  - Servicing the Electric Vehicle
    13
  - Transporting Vehicle
    13
    
    Towing
    13
    
    Hauling
    13
  - Brakes
    14
  - Light Bulb Replacement
    14
  - Rear Axle
    14
  - Routine Maintenance
    14
  - Tires
    14
  - Sun Top and Windshield
    15
  - Vehicle Care Products
    15
  - Vehicle Cleaning and Care
    15
  - Hardware
    16
  - Torque Specifications
    16
  - Periodic Service Schedule
    17
- Section Title
  
  13
Safety

19
- Section Title
  
  21
  - Before Servicing the Vehicle
    21
  - General Maintenance
    21
  - Important Safety Warning
    21
  - Modifications to Vehicle
    21
  - Notices, Cautions Warnings and Dangers
    21
  - Additional Warnings
    22
- List of Illustrations
  
  23
Batteries and Charging

25
- Safety
  
  27
- Section Title
  
  27
- Table of Contents for Section 'C'
  
  27
- Battery
  
  27
- Battery Maintenance
  
  27
  - At each Charging Cycle
    28
  - Monthly
    28
  - Electrolyte Level and Water
    28
  - Cleaning Batteries
    29
  - Battery Replacement
    30
  - Prolonged Storage
    30
  - Battery Charging
    31
  - AC Voltage
    31
- Troubleshooting
  
  31
  - Hydrometer
    32
  - Using a Hydrometer
    32
- Battery Charger
  
  33
  - Description
    33
  - Portable Charger Installation
    33
  - Charger Maintenance
    34
Body

35
- Section Title
  
  36
- Table of Contents for Section 'D'
  
  36
- Body
  
  36
- Body Component Replacement
  
  37
  - Instrument Panel Replacement
    41
  - Cowl Replacement
    41
  - Front Fascia Replacement
    41
  - Rocker Panel Replacement
    41
  - Front Seat Pod Replacement
    42
  - Rear Body Replacement
    42
  - Foot Rest Replacement
    43
  - Rear Bumper Replacement
    43
  - Front Seat Replacement
    43
  - Front Facing Rear Seat
    44
  - Rear Facing Rear Seat
    44
  - Cargo Bed Replacement
    44
  - Seat/Cargo Bed Latch
    44
  - Rear Fender Removal
    44
  - General
    37
- Painting
  
  45
  - Minor Scratches
    45
  - Large Scratches
    45
  - Complete Panel Repair
    46
Brakes

47
- General
  
  49
  - System Description
    49
  - Wheel Brake
    49
- Section Title
  
  49
- Table of Contents for Section 'E'
  
  49
- Maintenance
  
  50
  - Daily Brake Performance Test
    50
  - Brake System Inspection
    50
- Master Cylinder
  
  50
  - Brake Fluid
    50
- Master Cylinder Replacement
  
  51
  - Brake Linkage
    52
  - Adjustment
    52
- Brakedrum Removal and Installation
  
  53
  - Wheel Brake Service
    53
  - Cleaning and Inspection
    55
- Routine Maintaince
  
  56
- Bleeding Brakes
  
  56
- Replacement of Wear Items
  
  56
  - Brake Pad Replacement
    56
  - Spindle Replacement
    56
  - Actuator Linkage Bushings
    56
- Parking Brake
  
  58
  - Adjustment
    58
  - Cable Replacement
    58
  - Electrical System
    59
Electronic Speed Control

67
- Table of Contents for Section 'G
  
  68
- Section Title
  
  68
- Performance
  
  69
  - Speed Control
    69
  - Pedal-Up Features
    69
  - Walk Away Feature
    69
  - Anti Roll Back Feature
    69
  - Anti Stall Feature
    69
  - High Pedal Disable Feature
    70
  - Diagnostic Mode Feature
    70
- Operation
  
  71
  - Speed Sensor
    71
- General Troubleshooting
  
  72
- List of Illustrations
  
  87
  - Front Suspension and Steering
    87
    
    Fig. 2 Lubrication Points
    87
    
    Front Suspension
    93
  - Motor
    107
  - Rear Axle
    113
  - Rear Suspension
    119
  - Weather Protection
    123
  - Wheels and Tires
    129
    
    Wheel Installation
    132
  - Troubleshooting
    133
  - Lightning Protection and Grounding
    139
  - General Specifications
    145

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