Cushman 632904 Service Manual page 106

48v electric powered utility vehicle
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FRONT SUSPENSION AND STEERING
Read all of Section B and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
Slide wave washer (10) out bottom end of steering col-
B
umn and keep for reuse.
Remove small retaining ring (11) and press bearing from
steering shaft.
To assemble steering shaft, first press new bearing onto
shaft until it stops against shoulder. Then, with small
retaining ring oriented with arch up, slide ring onto shaft
as far as possible using snap ring pliers (Ref. Fig. 25).
Use fingers to push retaining ring fully into groove.
Slide wave washer into base of steering column.
To install steering shaft and bearing assembly, apply
wheel bearing grease to lip of seal in bushing (12) at top
of column and press steering shaft and bearing assem-
bly into column base. Secure with large retaining ring
making sure it is fully seated in groove of column.
Place steering column on vehicle and tighten column
bolts (5) to 29 ft. lbs. (39 Nm) torque.
Tighten bolt (1) securing intermediate shaft to steering
shaft to 156 - 216 in. lbs. (17 - 25 Nm) torque.
Install front wheel(s) per WHEELS AND TIRES section
and lower vehicle per SAFETY section.
Install steering wheel. "Steering Wheel Replacement" on
page H-16.
Install with arch
up as shown
Steering
Shaft
Bearing
Fig. 25 Small Retaining Ring Orientation
Page H-18
Small
Retaining
Ring
Groove
Repair and Service Manual

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