Cushman 632904 Service Manual page 125

Read all of Section B and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
TOP AND WINDSHIELD
The top does not provide protection from roll
over or falling objects.
The windshield does not provide protection from tree
limbs or flying objects.
The top and windshield are designed for weather pro-
tection only.
Clean with lots of water and a clean cloth. Minor
scratches may be removed using a commercial plastic
polish or Plexus plastic cleaner available from Service
Parts.
Trailering
To reduce the possibility of severe injury or
death while transporting vehicle:
Secure the vehicle and contents.
Never ride on vehicle being transported.
Always remove windshield before traile-
ring.
Maximum speed with sun top installed is
50 mph (80 kph).
If the vehicle is to be transported at highway speeds,
the sun top must be removed and the seat bottom
secured. When transporting vehicle below highway
speeds, check for tightness of hardware and cracks in
sun top at mounting points. Always remove windshield
when transporting. Always check that the vehicle and
contents are adequately secured before transporting.
The rated capacity of the trailer or truck must exceed
the weight of the vehicle (see GENERAL SPECIFICA-
TIONS for vehicle weight) and load. Lock the park
brake and secure the vehicle using ratchet tie downs.
SHUTTLE 8 SUN TOP
Tool List
Plastic faced mallet ..................................................... 1
Wrench, 1/2"................................................................ 2
Wrench, 9/16".............................................................. 2
Hex wrench, 7/32" ....................................................... 1
Straight blade screwdriver ........................................... 1
Rear Support Installation
Using a plastic faced hammer, tap end caps (5) into the
top of the rear struts (3, 4) (Ref. Fig. 1) (See Detail A
and B).
At driver side of vehicle, align the holes in the rear strut
(3) with the holes in the seat back support bracket,
being sure that the open end of the strut faces the front
of the vehicle as shown (See Detail A).
Insert bolt (6) and washer (7) through the seat back
support bracket. Place nylon washer (8) between seat
back support bracket and rear strut. Secure with
washer (7) and lock nut (9) at outer side of rear strut as
shown. Finger tighten hardware to allow for adjustment.
Repeat procedure with rear strut (4) at passenger side
of vehicle.
Front Struts
Remove and discard the four bolts from the front cowl
(See Detail C).
At the upper hole (both sides of vehicle), install the front
strut (2) with bolt (15) and lock washer (14) on the out-
side of strut, and a spacer (13) between the front cowl
and strut. Finger tighten hardware to allow for adjust-
ment.
At the lower hole, secure the strut with bolt (15) and
lock washer (14) on the outside of strut, and two wash-
ers (12) between the front cowl and strut as shown. Fin-
ger tighten hardware to allow for adjustment.
Sun Top
Place sun top onto struts (See Detail D).
At front of vehicle, secure sun top loosely with bolts
(11), washers (18), spacers (20), washers (18) and lock
nuts (19). Finger tighten hardware to allow for adjust-
ment.
At rear of vehicle, insert bolts (10), washers (18) and
secure with washers (18) and lock nuts (19) (See Detail
B).
Tighten all hardware to 13 - 15 ft. lbs. (18 - 20 Nm)
torque.
Qty.
Repair and Service Manual
WEATHER PROTECTION
B
B
Page M-1