Body - Cushman 632904 Service Manual

48v electric powered utility vehicle
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Read all of Section B and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
TABLE OF CONTENTS FOR SECTION 'D'
SECTION TITLE
BODY .............................................................................................................................D - 1
General.................................................................................................................................... D - 1
BODY COMPONENT REPLACEMENT ........................................................................D - 1
Instrument Panel Replacement ............................................................................................... D - 5
Cowl Replacement .................................................................................................................. D - 5
Front Fascia Replacement ...................................................................................................... D - 5
Rocker Panel Replacement.................................................................................................... D - 5
Front Seat Pod Replacement .................................................................................................. D - 6
Rear Body Replacement ......................................................................................................... D - 6
Foot Rest Replacement........................................................................................................... D - 7
Rear Bumper Replacement..................................................................................................... D - 7
Front Seat Replacement ......................................................................................................... D - 7
Front Facing Rear Seat ........................................................................................................... D - 8
Rear Facing Rear Seat............................................................................................................ D - 8
Cargo Bed Replacement ......................................................................................................... D - 8
Seat/Cargo Bed Latch ............................................................................................................. D - 8
Rear Fender Removal ............................................................................................................. D - 8
PAINTING ......................................................................................................................D - 9
Minor Scratches ...................................................................................................................... D - 9
Large Scratches ...................................................................................................................... D - 9
Complete Panel Repair ......................................................................................................... D - 10
LIST OF ILLUSTRATIONS
Fig. 1 Drill Out Metal Rivet .............................................................................................................. D - 1
Fig. 2 Body Components (Front) ..................................................................................................... D - 2
Fig. 3 Body Components (Seats and Rear Body) ........................................................................... D - 3
Fig. 4 Body Components (Cargo Box, Seat, Foot Rest) ................................................................. D - 4
Fig. 5 Rear Fender Removal ........................................................................................................... D - 9
Repair and Service Manual

BODY

PAGE NO.
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