Front Facing Rear Seat; Rear Facing Rear Seat; Cargo Bed Replacement; Seat/Cargo Bed Latch - Cushman 632904 Service Manual

BODY
Read all of Section B and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
To remove the front seat back, remove bolt securing
B
seat back and rear hand hold bar to the back support
Install replacement in the reverse order of disassembly.

Front Facing Rear Seat

Tool List
Wrench, 7/16" .............................................................. 2
Ratchet ........................................................................ 1
Socket, 7/16" ............................................................... 2
Torque Wrench . .......................................................... 1
Refer to TORQUE SPECIFICATIONS in Section A for standard
torque values unless otherwise noted in manual text.
The seat bottom is held in place by hinges on the front edge of
the seat bottom and on front top edge of the rear body (Ref.
Fig. 3). To remove the seat bottom, raise the seat from the
back and lift seat out of hinge.
The front facing rear seat back is attached to the back
support (Ref. Fig. 4). To remove the seat back, remove
the hardware attaching the seat back to the seat back
support.
To replace the front facing rear seat, install in the
reverse order of removal.

Rear Facing Rear Seat

Tool List
Wrench, 1/2" ................................................................ 2
The rear facing rear seat is attached to the vehicle at the
seat pivot (Ref. Fig. 4).
Remove the hardware (35) from the seat pivot.
Replacement is in the reverse order of removal.

Cargo Bed Replacement

Tool List
Wrench, 1/2" ................................................................ 2
Ratchet ........................................................................ 1
Torque Wrench, ft. lbs.................................................. 1
Socket, 1/2" ................................................................. 2
The cargo bed is heavy and awkward to han-
dle. To prevent possible personal injury, it is
strongly recommended that adequate help or a
Page D-8
NOTICE
Repair and Service Manual
lifting device be used to remove the cargo bed
from the vehicle
Remove the hardware (35) from the cargo bed pivot
(Ref. Fig. 4).
Unlatch the bed catch at the front of the cargo bed, tilt
Qty.
the bed sufficiently for the catch to clear the hold down
bracket and lift the bed from the vehicle.
Replacement of the cargo bed is the reverse order of
removal. Tighten bolts to 11 - 15 ft. lbs. (15 - 20 Nm)
torque.

Seat/Cargo Bed Latch

Tool List
Phillips Screwdriver......................................................1
Wrench, 5/16" ..............................................................2
Wrench, 3/8" ................................................................1
Wrench, 1/2" ................................................................1
During reassembly, do not tighten components to specified
torque until adjustment with mating components has been
achieved.
Refer to TORQUE SPECIFICATIONS in Section A for
non specified appropriate values.
The rear facing rear seat and the cargo bed is equipped
with a safety latch to prevent the sear or bed from pivot-
Qty.
ing during vehicle operation (Ref. Fig. 4).
The latch tab for the seat is to be mounted so that the
arm is toward the outside of the vehicle.
The latch tab for the bed is to be mounted so that the
arm is toward the inside of the vehicle.
To be properly adjusted, the rear edge of the latch tab,
when mounted under the driver side seat back adjust-
able bumper bracket, will align with the rear edge of the
bracket. Check latch tab adjustment to ensure latch
Qty.
assembly fully engages tab when in locked position.
Adjust as necessary by moving tab to the front or back
to allow full engagement of latch assembly on tab.

Rear Fender Removal

Tool List
Ratchet ........................................................................1
Socket, 7/16"................................................................1
Lug Wrench..................................................................1
Wrench, 7/16" ..............................................................1
3/8" Drill .......................................................................1
3/16" Drill Bit ................................................................1
NOTICE
Qty.
Qty.