Ezgo 605586 Repair And Service Manual page 93

Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notes, Cautions and Warnings.
DRIVE CLUTCH REMOVAL
Tool List
Socket, 5/8", 3/8" drive ................................................ 1
Ratchet, 3/8" drive....................................................... 1
Impact wrench, 1/2" drive ............................................ 1
Impact socket, 13/16", 1/2" drive................................. 1
Clutch puller, (P/N 19779-G2) ..................................... 1
Remove the clutch bolt (16). (Ref. Fig. 24 on Page G-
13).
To prevent the possibility of personal injury,
use only impact sockets when using an impact
wrench.
Install a well lubricated clutch puller into the clutch and
hand tighten for several turns. Remove the clutch by
driving it off with the impact wrench and the clutch puller.
In some extreme cases, the clutch will be resistant to removal
In stubborn cases the clutch removal tool should be removed
and the cavity filled with grease. Install the clutch puller and
use the impact wrench to drive off the clutch. The combination
of hydraulic pressure (grease) and the impact wrench will
remove the most stubborn clutch. To prevent damage to the
clutch, be sure to remove all grease from the body of the clutch
since grease penetrating the seal may cause premature clutch
failure.
1
10
13
Plastic Washer
12
11
Fig. 24 Engine Mounting
Qty. Required
Repair and Service Manual
4
2
3
7
15
9
8
14
It is not necessary to remove the engine to remove the
clutch. Refer to the CONTINUOUSLY VARIABLE
TRANSMISSION (CVT) section for removal and installa-
tion with the engine installed in the vehicle.
STARTER/GENERATOR REPLACE-
MENT
Tool List
Socket, 3/4", 3/8" drive ................................................1
Ratchet, 3/8" drive .......................................................1
Wrench, 8 mm .............................................................1
Wrench, 10 mm ...........................................................1
Wrench, 9/16" ..............................................................2
Wrench, 3/4" ................................................................1
Torque wrench, ft. lbs., 3/8" drive.................................1
To prevent possibility of personal injury, dis-
connect negative (-) battery cable before
beginning starter/generator removal.
Remove the wiring from the starter/generator (1) (Ref.
Fig. 24 on Page G-13). Loosen the jam nut (2) and the
adjusting nut (3) securing the starter/generator adjuster
(4) until the starter/generator belt (5) can be removed
from the drive clutch (6). Remove the starter/generator
pivot bolt (7) and lift starter/generator from the vehicle.
Install the starter/generator pivot bolt (7) and hardware
loosely in place and install the belt (5) (Ref. Fig. 24 on
17
15
6
5 16
ENGINE
B
B
Qty. Required
Page G-13