Ezgo 605586 Repair And Service Manual page 79

Gasoline powered

Table of Contents

TABLE OF CONTENTS FOR SECTION 'G'

SECTION TITLE

POWERTRAIN MAINTENANCE ................................................................................................................................G - 1

Checking the Oil Level ...................................................................................................................................G - 1

Changing the Oil ............................................................................................................................................G - 1

AIR CLEANER INSPECTION/REPLACEMENT .........................................................................................................G - 3

Cleaning the Air Filter Element ......................................................................................................................G - 3

STARTER/GENERATOR BELT TENSION ................................................................................................................G - 3

Adjusting the Belt ...........................................................................................................................................G - 4

COOLING SYSTEM CLEANING ................................................................................................................................G - 4

SPARK PLUGS ..........................................................................................................................................................G - 5

FOUR CYCLE ENGINE ..............................................................................................................................................G - 5

Engine Specifications ....................................................................................................................................G - 5

Engine Description .........................................................................................................................................G - 5

Engine Operation ...........................................................................................................................................G - 5

Valve Adjustment ...........................................................................................................................................G - 6

Adjustment Procedure ...................................................................................................................................G - 6

Valve Cover Installation .................................................................................................................................G - 6

Timing Belt Adjustment ..................................................................................................................................G - 6

COMPRESSION TESTS ..........................................................................................................................................G - 10

Compression Test Readings .......................................................................................................................G - 11

ENGINE REMOVAL .................................................................................................................................................G - 11

Safety ...........................................................................................................................................................G - 11

Skid Plate Removal .....................................................................................................................................G - 11

Controls and Wiring .....................................................................................................................................G - 12

Removing the Engine from the Vehicle .......................................................................................................G - 12

Engine Installation .......................................................................................................................................G - 12

DRIVE CLUTCH REMOVAL ....................................................................................................................................G - 13

STARTER/GENERATOR REPLACEMENT .............................................................................................................G - 13

ENGINE ISOLATION MOUNT REMOVAL ...............................................................................................................G - 14

Engine Isolation Mount Installation ..............................................................................................................G - 14

MUFFLER REMOVAL ..............................................................................................................................................G - 14

Muffler Installation ........................................................................................................................................G - 14

LIST OF ILLUSTRATIONS

Fig. 1 Clean Entire Dipstick ..........................................................................................................................................G - 1

Fig. 2 Check Oil Level on Dipstick ...............................................................................................................................G - 1

Fig. 3 Oil Viscosity Chart ..............................................................................................................................................G - 1

Fig. 4 Cleaning Top of Engine ......................................................................................................................................G - 2

Fig. 5 Remove Oil Filter ................................................................................................................................................G - 2

Fig. 6 Clean Oil Filter ....................................................................................................................................................G - 2

Fig. 7 Blowing Out Oil Filter ..........................................................................................................................................G - 2

Fig. 8 Add Engine Oil ....................................................................................................................................................G - 3

Fig. 9 Air Cleaner ..........................................................................................................................................................G - 3

Fig. 10 Checking Belt Tension with Gauge ..................................................................................................................G - 3

Fig. 11 Checking Belt Tension with Finger ...................................................................................................................G - 4

Fig. 12 Adjusting the Belt Tension ................................................................................................................................G - 4

Fig. 13 Cleaning Cooling System with Air ....................................................................................................................G - 4

Fig. 14 Cleaning Cooling System with Water ...............................................................................................................G - 4

Fig. 15 Air Drying Cooling System ................................................................................................................................G - 5

Fig. 16 Gapping the Spark Plug ...................................................................................................................................G - 5

Repair and Service Manual

ENGINE

PAGE NO.

Page G-i

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