Ezgo VALOR Owner's Manual
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Ezgo VALOR Owner's Manual

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OWNER'S MANUAL
VALOR
with IntelliBrake™ Technology
10036461-A

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Richard Blackburn
February 19, 2025

Where is the spark plug location on valor golf cart

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1 comments:
Mr. Anderson
May 14, 2025

The exact location of the spark plug on an EZGO Valor golf cart is not specified in the provided context. Therefore, the location cannot be determined.

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Summary of Contents for Ezgo VALOR

  • Page 1 OWNER’S MANUAL VALOR with IntelliBrake™ Technology 10036461-A...
  • Page 3 OWNER’S MANUAL 48V LEAD ACID VALOR VALOR 4 MODEL YEAR 2024 - CURRENT CONTACT INFORMATION Textron Specialized Vehicles, Inc. 1451 Marvin Griffin Road Augusta, Georgia, USA 30906-3852 1-800-774-3946 Technical Assistance & Warranty 1-888-438-3946 Service Parts 001-706-798-4311 International www.ezgo.com...
  • Page 4 ELCOME Thank you for purchasing this vehicle. Before driving your new vehicle, read this owner’s manual to familiarize your- self with safe driving practices, operation, features, and controls. This manual contains instructions for minor maintenance only. Information about major repairs can be found in the repair manual.

  • Page 5: Table Of Contents

    SERVICE AND SERVICE PARTS MANUALS ......................8 SAFETY LABELS SAFETY LABELS ..............................9 Warning ................................9 Flip Seat / Load Deck Warning (Valor 4 Only) ....................9 Pinch Warning (P/N 651671) (Valor 4 Only) ..................... 9 SAFETY MAXIMUM CARGO LOAD / MAXIMUM WEIGHT CAPACITY ................11 TIRE PRESSURE ..............................
  • Page 6 DRIVING DOWNHILL ............................. 25 STALLING ON A HILL ............................. 25 DRIVING IN REVERSE ............................25 PARKING THE VEHICLE ............................25 HAULING CARGO ON THE LOAD DECK (VALOR 4 ONLY) ................26 Maximum Weight Capacity ..........................26 Flip Seat/Load Deck Operation ........................26 MAINTENANCE MAINTENANCE SAFETY ............................27 SCHEDULED MAINTENANCE ..........................27...
  • Page 7 Prolonged Storage ............................38 Battery Charging ............................. 39 AC Voltage ..............................39 Fault Diagnosis ............................... 39 Hydrometer ..............................40 Using A Hydrometer ............................41 VEHICLE SPECIFICATIONS VALOR ..................................43 VALOR 4 ................................. 44 APPENDIX A BATTERY CHARGER USER’S GUIDE ......................47...
  • Page 8 ABLE OF ONTENTS...

  • Page 9: Manufacturer's Intended Use

    Check all laws and regulations before choosing an area to operate your vehicle. WARRANTY AND REGISTRATION Register the vehicle at www.ezgo.com. A vehicle warranty statement is included with the purchase of a new vehicle. Use Original Equipment Manufacturer (OEM) approved parts to keep the vehicle warranty effective.

  • Page 10: Battery Prolonged Storage And Disposal

    NTRODUCTION BATTERY PROLONGED STORAGE AND DISPOSAL See BATTERY CHARGING AND MAINTENANCE on page 35. VEHICLE IDENTIFICATION NUMBERS Serial Number Serial Number Serial Number Location on Front Frame Serial Number Location on Dash Record the vehicle identification numbers in the spaces provided below. These identification numbers are required when ordering parts from the manufacturer.

  • Page 11: Safety Labels

    < 25% < 25% 10017005 Flip Seat / Load Deck Warning (Valor 4 Only) Located on the rear facing seat grab handle. P/N 697425. 4 in. 10 cm MAX 300 lb.
  • Page 12 AFETY...

  • Page 13: Maximum Cargo Load / Maximum Weight Capacity

    MAXIMUM CARGO LOAD / MAXIMUM WEIGHT CAPACITY Exceeding the maximum weight capacities can cause the loss of vehicle control and possible injury or death. Valor Valor 4 Maximum Vehicle Weight Capacity 800 lb (363 kg) 800 lb (363 kg) Maximum Load Deck Weight Capacity 300 lb (136 kg) •...

  • Page 14: Operator Safety

    AFETY OPERATOR SAFETY Safe and responsible use of this vehicle is necessary to prevent dangerous conditions for the operator, passengers, and other people in the area of operation. See OPERATION on page 21 for information on the safe operation of the vehicle.

  • Page 15: Operating Without Instruction

    AFETY Operating without Instruction Operation of this vehicle without proper instruction increases the risk of an accident. The operator must understand how to operate the vehicle correctly in different situations and on different types of terrain. All operators must read, understand, and comply with the owner’s manual and all warning and instruc- tion labels before operating the vehicle.

  • Page 16: Public Roads

    AFETY Public Roads Driving this vehicle on public streets, roads or highways could result in a collision with another vehicle. Never drive this vehicle on any public street, road, or highway. This includes dirt and gravel roads unless they are designated for off road use.

  • Page 17: Maintenance Safety

    AFETY MAINTENANCE SAFETY Routine and scheduled maintenance of this vehicle is necessary to keep the vehicle in safe and reliable condition. This section of the manual provides safety information for performing maintenance on the vehicle. Make sure to read, understand, and comply with all of this information to decrease the risk of personal injury or death. Serious injury or death can occur if the instructions and procedures shown in this owner’s manual are not followed.
  • Page 18 AFETY...

  • Page 19: Features And Controls

    EATURES AND ONTROLS FEATURES AND CONTROLS Vehicle controls and indicators consists of: Key Switch State of Charge Meter Head Light Switch (if equipped) Turn Signal Switch (if equipped) USB Port (if equipped) Accelerator Pedal Brake Pedal Horn Button (if equipped) Additional 12V accessories must be connected to the DC to DC converter.

  • Page 20: Premium Switch (If Equipped)

    EATURES AND ONTROLS PREMIUM SWITCH (IF EQUIPPED) The premium switch is mounted to the steering column. The switch includes self canceling turn signal, rotating light switch, and horn button. Horn The button on the end of the switch activates the horn. Turn Signal •...

  • Page 21: Forward Facing Seat

    EATURES AND ONTROLS FORWARD FACING SEAT The seating capacity of the forward facing seat is two people, one person on each side of the seat. HIP RESTRAINT The hip restraints help people stay in position while the vehicle is in motion. CHARGER RECEPTACLE he charger receptacle is located on the front wall of the forward facing seat.
  • Page 22 EATURES AND ONTROLS...

  • Page 23: Operation

    PERATION OPERATION Some accessories continue to operate with the key switch in the OFF position. Leaving these accessories activated after the vehicle is shut down can cause the battery to dis- charge. To prevent damage to the vehicle, do not hold on to the canopy top struts. SAFETY Failure to operate the vehicle correctly can result in a collision, loss of control, accident, or rollover, and cause serious injury or death.

  • Page 24: Battery Charger

    PERATION BATTERY CHARGER The charger should be operated in accordance with the charger manufacturer’s instructions. Always place the charger outside the vehicle before and during the charging cycle (does not apply to on-board charger). Never charge the bat- tery pack in a hazardous environment. Risk of electric shock.

  • Page 25: Starting And Stopping The Vehicle

    PERATION STARTING AND STOPPING THE VEHICLE All vehicles have an interlock system that disables the controller and prevents operation or towing of the vehicle while the charger is connected. Remove the charger plug from the receptacle and correctly store the cable before moving the vehicle.

  • Page 26: Driving With Passengers

    PERATION DRIVING WITH PASSENGERS • Do not allow more than one passenger in the forward facing seat. • Do not allow more than two passengers in the rear facing seat. • Do not allow a passenger to ride anywhere on the vehicle except the passenger seat(s). •...

  • Page 27: Driving Downhill

    PERATION DRIVING DOWNHILL When carrying cargo or towing a vehicle or a trailer, the weight of the load will increase the braking distance required to slow or stop the vehicle. Not allowing for increased braking distance under load can cause an accident or injury. When driving down a hill, follow these guidelines: •...

  • Page 28: Hauling Cargo On The Load Deck (Valor 4 Only)

    PERATION HAULING CARGO ON THE LOAD DECK (VALOR 4 ONLY) Hauling cargo incorrectly can alter vehicle handling characteristics and cause loss of control, brake instability, and possibly lead to serious injury or death. Never exceed the maximum weight capacity of the vehicle. The total load (operator, passenger, accessories, cargo, and load on hitch) must never exceed the maximum weight capacity of the vehicle.

  • Page 29: Maintenance

    AINTENANCE MAINTENANCE MAINTENANCE SAFETY To prevent serious injury or death, follow the procedures and comply with the safety information in this manual while performing vehicle service or maintenance. Use the tools shown in the tool list and wear the specified safety equipment when per- forming vehicle service or maintenance.

  • Page 30: Scheduled Maintenance Chart

    AINTENANCE SCHEDULED MAINTENANCE CHART Perform all services at the maintenance interval reached first. Interval Item (perform at interval Remarks Page that comes first) Hours Calendar Overall vehicle condition Pre-ride Inspect. Batteries Daily Charge daily after use. Steering Pre-ride Check for smooth and free operation. Front suspension Pre-ride Inspect.

  • Page 31: Recommended Lubricants And Fluids

    AINTENANCE RECOMMENDED LUBRICANTS AND FLUIDS Check and lubricate all components at the intervals shown in the SCHEDULED MAINTENANCE CHART on page 28. Item Capacity Lubricants/Fluids Notes Rear axle oil 25 oz. (0.7 L) Mobil 424 Part Number 603967 Rear axle oil 2.0 oz (59 mL) Friction Modifier E-Z-GO Part Number 611242...

  • Page 32: Battery Connections

    AINTENANCE BATTERY CONNECTIONS Tools • Insulated Wrench, 9/16” • Socket, 9/16 • Ratchet The batteries are heavy. Use correct lifting methods when you move them. Always lift the battery with a commercially available battery lifting device. Be careful not to tilt Front of Vehicle batteries when you remove or installing them;...

  • Page 33: Lifting The Entire Vehicle

    AINTENANCE Lifting the Entire Vehicle Install wheel chocks in front and behind each front wheel. Center the jack under the bag well. Lift the vehicle enough to place two jack stands under the frame where the leaf spring mounting brackets are Front of Vehicle welded to the frame.

  • Page 34: Tires

    AINTENANCE TIRES Follow the tire maintenance procedures as instructed in this manual and on the labels on the vehicle. Always use approved size and type of replacement tires. Worn, improperly inflated, improper sized, or incorrectly installed tires will affect vehicle handling and could cause an accident resulting in severe injury or death.

  • Page 35: Wheels

    AINTENANCE WHEELS Worn, improperly inflated, improper sized, or incorrectly installed tires will affect vehicle handling and could cause an accident resulting in severe injury or death. To decrease the risk of component damage, do not tighten the lug nuts to more than the torque specified below.

  • Page 36: Transporting The Vehicle

    AINTENANCE TRANSPORTING THE VEHICLE Do not ride or allow other people on a vehicle being transported on a trailer or being towed with another vehicle. Hauling the Vehicle Loose cargo or vehicle components can fly off when the vehicle is being transported. Secure or remove all cargo.

  • Page 37: Battery Charging And Maintenance

    AINTENANCE BATTERY CHARGING AND MAINTENANCE Safety Always obey the following warnings when working on or near batteries. To prevent the risk of battery explosion, keep all flammable materials, open flames, or sparks away from the batteries. Hydrogen gas is made as batteries are charged. Do not charge batteries without good ventilation.

  • Page 38: Battery Maintenance

    AINTENANCE Battery Maintenance Tools • Insulated Wrench, 9/16” • Battery Carrier • Battery Maintenance Kit, 25587G01 • Socket, 9/16 • Torque Wrench, in. lbs. • Battery Terminal Protectant At Each Charging Cycle • Before you charge the batteries, inspect the plug of the battery charger and vehicle receptacle housing for dirt or other particles.
  • Page 39 AINTENANCE Over the life of the battery, a large amount of water is used. The water used must be clean and without contamination. Impurity Parts Per Water that is not clean decreases the life of the battery by Million reducing the chemical reaction. Use distilled water or fil- Color Clear tered water only.

  • Page 40: Battery Cleaning

    AINTENANCE Battery Cleaning To prevent battery damage, make sure all battery caps are installed correctly. To decrease the risk of damage to vehicle or floor, neutralize acid before spraying the battery with water. To decrease the risk of damage to the electrical components while cleaning, do not use a pressure washer.

  • Page 41: Battery Charging

    AINTENANCE Battery Charging The battery charger is designed to completely charge the battery set. If the batteries are severely deep cycled, some automatic battery chargers contain an electronic module that will not activate and the battery charger will not operate. An automatic charger determines the correct length of charge to the battery set and turns off when the batteries are charged.

  • Page 42: Hydrometer

    AINTENANCE Hydrometer Bulb Cylinder Float A hydrometer is used to test the state of charge of a bat- tery cell. This is performed by measuring the density of the Thermometer electrolyte, which is accomplished by measuring the spe- cific gravity of the electrolyte. The greater the concentra- tion of sulfuric acid, the more dense the electrolyte becomes.

  • Page 43: Using A Hydrometer

    AINTENANCE Using A Hydrometer To prevent battery explosion, never insert a metal thermometer into a battery. Use a hydrometer with a built in thermometer that is designed for testing batteries. Always wear a safety shield or approved safety goggles when testing electrolyte using a hydrometer Draw electrolyte into the hydrometer and release it sev- ELECTROLYTE...
  • Page 44 AINTENANCE...

  • Page 45: Vehicle Specifications

    PECIFICATIONS VEHICLE SPECIFICATIONS VALOR Item Specification Overall Length 92.5 in (235 cm) Overall Width 45 in. (114 cm) Overall Height (no canopy) 46.7 in. (119 cm) Overall Height (with canopy) 69.5 in. (177 cm) Wheelbase 65.7 in. (167 cm) Track Width (front) 35.5 in.

  • Page 46: Valor 4

    PECIFICATIONS VALOR 4 Item Specification Overall Length 104.5 in (265.5 cm) Overall Width 45 in. (117 cm) Overall Height (no canopy) 46.7 in. (119 cm) Overall Height (with canopy) 69.5 in. (177 cm) Wheelbase 65.7 in. (167 cm) Track Width (front) 35.5 in.
  • Page 47 AINTENANCE MAINTENANCE LOG Record periodic maintenance in the following maintenance log. MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
  • Page 48 AINTENANCE MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...

  • Page 49: Battery Charger User's Guide

    PPENDIX APPENDIX A BATTERY CHARGER USER’S GUIDE A-47...
  • Page 50 PPENDIX APPENDIX A 8VHU·V *XLGH SAVE THESE IMPORTANT INFORMATIONS IMPORTANTES DE SÉCURITÉ SAFETY INSTRUCTIONS Ce manuel contient des instructions importantes This manual contains important safety and operating concernant la sécurité et le fonctionnement. instructions – read before using charger. Attention: Utiliser le chargeur seulement avec un algorithme Warning: Use charger only with an algorithm selected that is...
  • Page 51 PPENDIX APPENDIX A 8VHU·V *XLGH SAVE THESE IMPORTANT INFORMATIONS IMPORTANTES DE SÉCURITÉ SAFETY INSTRUCTIONS Ce manuel contient des instructions importantes This manual contains important safety and operating concernant la sécurité et le fonctionnement. instructions – read before using charger. Attention: Utiliser le chargeur seulement avec un algorithme Warning: Use charger only with an algorithm selected that is...
  • Page 52 PPENDIX A-50...
  • Page 53 NDEX INDEX braking 23 parking brake, mechanical 18 PIN plate 8 pre-ride inspection 21 capacity cargo load 26 fluids 29 registration information, vehicle 7 cargo hauling 26 safety maximum load 26 cargo 26 cleaning the vehicle 29 driving downhill 14 coasting 23 driving in reverse 13 driving uphill 14...
  • Page 54 NDEX...
  • Page 56 TEXTRON SPECIALIZED VEHICLES, INC. 1451 Marvin Griffin Road Augusta, Georgia 30906 - 3852 CONTACT INFORMATION North America: Technical Assistance & Warranty: Phone: 1-800-774-3946, FAX: 1-800-448-8124 Service Parts Phone: 1-888-GET-E-Z-GO (1-888-438-3946), FAX: 1-800-752-6175 International: Phone: 001-706-798-4311, FAX: 001-706-771-4609 California Proposition 65 WARNING Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including phthalates and lead, which are known to...

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