Ezgo RXV EX1 EFI Owner's Manual
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Ezgo RXV EX1 EFI Owner's Manual

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OWNER'S MANUAL
RXV EFI
10048272-C

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Summary of Contents for Ezgo RXV EX1 EFI

  • Page 1 OWNER’S MANUAL RXV EFI 10048272-C...
  • Page 2 Read and comply with all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death. California Proposition 65 WARNING The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
  • Page 3 OWNER’S MANUAL RXV EX1 EFI FLEET FREEDOM VALOR 2 VALOR 4 CONTACT INFORMATION Textron Specialized Vehicles, Inc. 1451 Marvin Griffin Road. Augusta, Georgia, USA 30906-3852 1-800-774-3946 Technical Assistance & Warranty 1-888-438-3946 Service Parts 001-706-798-4311 International www.ezgo.com...
  • Page 4 ELCOME Thank you for purchasing this vehicle. Before driving your new vehicle, read this owner’s manual to familiarize your- self with safe driving practices, operation, features, and controls. This manual contains instructions for minor maintenance only. Information about major repairs can be found in the repair manual.

  • Page 5: Table Of Contents

    ABLE OF ONTENTS INTRODUCTION MANUFACTURER’S INTENDED USE ........................7 WARRANTY AND REGISTRATION .......................... 7 EXHAUST EMISSIONS ............................. 7 BATTERY PROLONGED STORAGE ........................8 BATTERY DISPOSAL..............................8 VEHICLE IDENTIFICATION NUMBERS ........................8 SERVICE AND PARTS MANUALS..........................8 SAFETY LABELS SAFETY LABLES............................... 9 Operation (P/N 664789) (2+2 Vehicles Only)..................... 9 Warning (P/N 608522) ............................
  • Page 6 ABLE OF ONTENTS FEATURES AND CONTROLS KEY SWITCH ................................18 HEADLIGHT SWITCH (IF EQUIPPED) ........................18 TURN SIGNAL SWITCH (IF EQUIPPED)........................18 FUEL GAUGE (IF EQUIPPED) ..........................18 MALFUNCTION INDICATOR LIGHT (MIL)......................18 USB PORT (IF EQUIPPED) ............................. 18 DIRECTION SLECTOR............................18 HOUR METER (IF EQUIPPED) ..........................19 ACCELERATOR PEDAL............................19 BRAKE AND PARKING BRAKE PEDAL .........................19 FRONT SEAT................................20...
  • Page 7 ABLE OF ONTENTS VEHICLE MAINTENANCE MAINTENANCE SAFETY ............................29 SCHEDULED MAINTENANCE ..........................29 Initial Service Requirements ..........................29 SCHEDULED MAINTENANCE CHART........................30 RECOMMENDED LUBRICANTS AND FLUIDS ...................... 32 REPLACEMENT OF MAINTENANCE ITEMS ......................32 LIFTING THE VEHICLE ............................33 Lifting the Entire Vehicle ..........................33 Lifting the Rear of the Vehicle Only........................
  • Page 8 ABLE OF ONTENTS TRANSPORTING THE VEHICLE ..........................45 Hauling the Vehicle ............................45 Neutral Lock Procedure............................46 Towing the Vehicle (Fleet and Freedom Vehicles Only) ..................46 VEHICLE STORAGE ...............................47 Returning the Vehicle to Service ........................47 SPECIFICATIONS RXV FLEET................................49 RXV FREEDOM ...............................51 RXV 2+2 ...................................53 VALOR ..................................55 VALOR 4 ..................................57...

  • Page 9: Manufacturer's Intended Use

    Check all laws and regulations before choosing an area to operate your vehicle. WARRANTY AND REGISTRATION Register the vehicle at www.ezgo.com. A vehicle warranty statement is included with the purchase of a new vehicle. Use Original Equipment Manufacturer (OEM) approved parts to keep the vehicle warranty effective.

  • Page 10: Battery Prolonged Storage

    NTRODUCTION BATTERY PROLONGED STORAGE Batteries discharge over time. The rate of discharge changes according to the ambient temperature, the age of the battery, and the condition of the battery. Completely charged batteries will not freeze in winter temperatures unless the temperature is less than -75°F (- 60°C). BATTERY DISPOSAL Lead-acid batteries are recyclable.

  • Page 11: Safety Labels

    AFETY SAFETY LABELS SAFETY LABLES Safety and warning labels are on the vehicle for your protection. Read carefully and comply with the instructions on the labels. If any label shown in this manual is different from the label on your vehicle, always follow the instructions on the vehicle label.

  • Page 12: Governor Warning (P/N 697730)

    AFETY Governor Warning (P/N 697730) Located on the throttle rod guard. DO NOT TAMPER WITH OR ATTEMPT TO CHANGE THE ADJUSTMENT OF THE GOVERNOR. GOVERNOR TAMPERING CAN RESULT IN SERIOUS PERSONAL INJURY AND WILL VOID THE VEHICLE WARRANTY. 697730 Tow Bar Warning (P/N 611716) (Fleet and Freedom Vehicles Only) Located on top of the tow bar.

  • Page 13: Maximum Cargo Load / Maximum Weight Capacity

    AFETY SAFETY For questions about the vehicle or the material in this manual, see the contact information on page 1 or the back of this publication. Certain replacement parts can be used independently and/or in combination with other accessories to modify a TSV manufactured vehicle to permit the vehicle to operate at or in excess of 20 mph.

  • Page 14: Unauthorized Operation

    AFETY Serious injury or death can occur if you do not follow the instructions and procedures shown in this owner’s manual. • Read this entire manual and all product labels carefully. Follow the safety information and operating procedures described. • Operate your vehicle responsibly to prevent dangerous conditions for the operator, passengers, and other people in the area of operation •...

  • Page 15: Alcohol Or Drugs

    AFETY Alcohol or Drugs Operation of the vehicle during or after consuming alcohol or drugs can adversely affect operator judg- ment, reaction time, balance, and perception. Never drink alcohol or use drugs or medications before or during operation of the vehicle. Passenger All passengers must be at least 59 in.

  • Page 16: Driving In Reverse

    AFETY Driving in Reverse Make sure the area behind the vehicle is clear before operating in reverse. After making sure it is clear and safe to operate in reverse, accelerate slowly. Avoid making sharp turns in reverse. Refer to DRIVING IN REVERSE on page 25 for operational information.

  • Page 17: Hot Exhaust Systems

    AFETY HOT EXHAUST SYSTEMS Exhaust system components are very hot during and after use. To avoid burn injuries, do not touch hot exhaust sys- tem components. Hot components can also cause a fire. Keep combustible materials away from the exhaust system. Check for buildup around the exhaust system after driving through high and dry grass.
  • Page 18 AFETY...
  • Page 19 EATURES AND ONTROLS FEATURES AND CONTROLS Vehicle controls and indicators consists of: Key Switch Fuel Gauge (if equipped) Head Light Switch (if equipped) Turn Signal Switch (if equipped) Malfunction Indicator Light (MIL) Center Compartment USB Port (if equipped) Accelerator Pedal Brake Pedal Parking Brake Horn Button (if equipped)

  • Page 20: Features And Controls Key Switch

    EATURES AND ONTROLS KEY SWITCH To decrease the risk of component damage, bring the vehicle to a complete stop before moving the key switch or the direction selector. The key switch (1) is located on the dash panel. The switch controls the electrical system of the vehicle to be turned on and off by turning the key.

  • Page 21: Hour Meter (If Equipped)

    EATURES AND ONTROLS The direction selector (12) is located on the seat panel and allows the operator to select F (forward) or R (reverse). The vehicle should be left in F when unattended. When leaving the vehicle, put the direction selector in the F position, Reverse engage the parking brake, turn the key switch to OFF position, and Forward...

  • Page 22: Front Seat

    EATURES AND ONTROLS FRONT SEAT The seating capacity of the forward facing seat is two people, one person on each side of the seat. HIP RESTRAINT The hip restraints help people stay in position while the vehicle is in motion. CUP HOLDER The vehicle has a cup holder for the benefit of both the driver and passenger.

  • Page 23: Operation

    PERATION OPERATION SAFETY Failure to operate the vehicle correctly can result in a collision, loss of control, accident, or rollover and cause serious injury or death. Follow all operation procedures in this sec- tion of the manual. Read and comply with all safety warnings in the safety section of this owner’s manual.

  • Page 24: Engine Warmup

    PERATION ENGINE WARMUP When the engine is cold, follow the engine run-in procedure for the first few minutes to allow the engine to warm up. FUEL Refer to Fuel Handling Guidelines on page 13 for more information regarding handling and storage of fuel. Refuel only in well-ventilated areas.

  • Page 25: Starting On A Hill

    PERATION Starting on a Hill Unintentional roll-back of the vehicle could cause severe personal injury or vehicle dam- age. To reduce the possibility of vehicle roll-back, keep the brake fully pressed until the engine has started. Turn the key switch to the off position and remove it when exiting the vehicle to prevent accidental starting or unauthorized use.

  • Page 26: Driving With Passengers

    PERATION DRIVING WITH PASSENGERS • All passengers must be at least 59 in. (150 cm) tall. Passengers must be able to sit with their back against the seat and both feet on the floor. • Do not allow more than one passenger in the forward facing seat. •...

  • Page 27: Driving Downhill

    PERATION DRIVING DOWNHILL When carrying cargo or towing a trailer, the weight of the load will increase the braking distance required to slow or stop the vehicle. Not allowing for increased braking dis- tance under a load can cause an accident or injury. When driving down a hill, follow these guidelines: •...

  • Page 28: Battery

    PERATION BATTERY NOTICE: Heavy use of accessories or leaving accessories turned on when the vehicle is not being used can drain the battery and leave insufficient reserve to start the vehicle. The vehicle uses a starter/generator to start the engine and charge the battery. The engine does not idle, so the bat- tery does not charge while the vehicle is stopped.

  • Page 29: Flip Seat / Load Deck Operation (2+2 And Valor 4 Vehicles)

    PERATION FLIP SEAT / LOAD DECK OPERATION (2+2 AND VALOR 4 VEHICLES) Some vehicles are equipped with a rear facing seat that pivots to form a load deck. The rear facing seat is designed for two passengers maximum. Do not allow more than two passengers on the rear facing seat. Never leave small chil- dren alone on the seat.
  • Page 30 PERATION...

  • Page 31: Vehicle Maintenance

    AINTENANCE VEHICLE MAINTENANCE MAINTENANCE SAFETY To prevent serious injury or death, follow the procedures and comply with the safety information in this manual while performing vehicle service or maintenance. Use the tools shown in the tool list and wear the specified safety equipment when per- forming vehicle service or maintenance.

  • Page 32: Scheduled Maintenance Chart

    AINTENANCE SCHEDULED MAINTENANCE CHART Perform all services at the maintenance interval reached first. E – Indicates emission-related services (Failure to do this maintenance will not void the emissions warranty but may affect emissions). D – Indicates services that must be performed by an authorized dealer. Interval (perform at interval Item...
  • Page 33 AINTENANCE Interval (perform at interval Item Remarks Page that comes first) Hours Calendar Inspect linkage rods, latch arm, catch bracket. Parking brake 3 Months Lubricate with light oil (Do not lubricate cables or brake latch). Inspect shocks for leaks, worn bushings, loose or missing Rear suspension 3 Months hardware.

  • Page 34: Recommended Lubricants And Fluids

    AINTENANCE RECOMMENDED LUBRICANTS AND FLUIDS Check and lubricate all components at the intervals shown in the SCHEDULED MAINTENANCE CHART beginning on page 30. Item Capacity Lubricants/Fluids Notes Engine oil 1.6 qt. (1.5 L) 5W-30 See page 38. Unleaded; 87 octane min Fuel 5.82 gal.

  • Page 35: Lifting The Vehicle

    AINTENANCE LIFTING THE VEHICLE Read and comply with all of the following warnings and lifting procedures to prevent the possibility of the vehicle falling and causing serious injury or death. For some maintenance procedures, it is necessary to lift the vehicle. Comply with the following warnings and follow the lifting procedure to ensure the safety of you, your vehicle and, surroundings.

  • Page 36: Lifting The Rear Of The Vehicle Only

    AINTENANCE Lifting the Rear of the Vehicle Only Install wheel chocks in front of and behind each front wheel. Center the jack under the bagwell. Lift the vehicle enough to place two jack stands Front of Vehicle under the frame where the leaf spring mounting brackets are welded to the frame.

  • Page 37: Tires

    AINTENANCE TIRES Follow the tire maintenance procedures as instructed in this manual and on the labels on the vehicle. Always use the approved size and type of replacement tires. See Vehicle Specifications for the proper tire type and size. Worn, improperly inflated, improper sized, or incorrectly installed tires will affect vehicle han- dling and could cause an accident resulting in severe injury or death.

  • Page 38: Tire Replacement

    AINTENANCE Tire Replacement Tire replacement requires a tire mounting machine, and must be done by a qualified tire center or an authorized E-Z- GO dealer. WHEELS Worn, improperly inflated, improper sized, or incorrectly installed tires will affect vehicle han- dling and could cause an accident resulting in severe injury or death. To decrease the risk of component damage, do not tighten the lug nuts to more than the torque specified below.

  • Page 39: Four Cycle Engine

    AINTENANCE FOUR CYCLE ENGINE The engine is an air cooled, 4-stroke, OHV, single cylinder gasoline engine. It has a pressure fed lubrication positive displacement oil pump with an oil screen and a counter rotating balance shaft. NOTICE: The engine uses more oil during the first hours of operation than after the internal parts are run-in. As the run-in process occurs, oil use will gradually decrease until it stabilizes.

  • Page 40: Change The Engine Oil

    AINTENANCE CHANGE THE ENGINE OIL Change the engine oil at the initial service and then intervals indicated in the SCHEDULED MAINTENANCE CHART on page 30. Tools • ratchet • drain pan • socket, 17 mm • floor jack • allen socket, 6 mm •...

  • Page 41: Refill Oil

    AINTENANCE Refill Oil NOTICE: See RECOMMENDED LUBRICANTS AND FLUIDS on page 32 for oil capacity and grade. The use of an incorrect grade of engine oil can damage the engine. Always use the recommended grade. Do not mix engine oils of different grades or viscosity. Engine oil must be high quality oil that meets or exceeds API SF, SG, CC standards.

  • Page 42: Rear Axle

    AINTENANCE REAR AXLE The rear axle has two separate oil cavities. Each cavity (transaxle and differential) has a drain plug and a check/fill plug. Unless leakage of axle oil is evident, an annual check is sufficient. Change the transaxle and differential oil at the intervals indicated in the SCHEDULED MAINTENANCE CHART on page 30.

  • Page 43: Air Filter

    AINTENANCE AIR FILTER Using compressed air to clean the filter cartridge will damage the filter Air Filter Cartridge which can cause engine damage. Inspect and replace the air filter cartridge at the intervals indi- cated in the SCHEDULED MAINTENANCE CHART on page 30.

  • Page 44: Spark Plug

    AINTENANCE MIL Flash Code Fault Recovery Steps 1. Remove vehicle from service. 2. Clean the CVT filter using compressed air. Engine Over Temperature 3. Clean air fins using compressed air. 4. If fault returns, contact an authorized service rep. 1. Check that the electrical connection at the crankshaft position Crankshaft Sensor Malfunction sensor is not loose.

  • Page 45: Brakes

    AINTENANCE BRAKES Always inspect the pedal travel before operating a vehicle to confirm some brake func- tion is present. All driving brake tests must be done in a safe location with regard for the safety of all personnel. NOTICE: Over time, a subtle loss of performance may take place. It is, therefor, important to establish the standard with a new vehicle.

  • Page 46: Battery

    AINTENANCE BATTERY The vehicle has a sealed battery which requires no maintenance except to keep it corrosion-free and to test for func- tionality. The sealed battery is filled with electrolyte and sealed at the factory. Never pry the seal strip off or add fluid to the bat- tery.

  • Page 47: Discharged Battery

    AINTENANCE Discharged Battery To decrease the risk of severe injury or death from accidental movement, do not use jumper cables to start a vehicle. The vehicle has a starter/generator and does not idle. When you start the engine, the starter/generator functions as a starter.

  • Page 48: Neutral Lock Procedure

    AINTENANCE Neutral Lock Procedure Lift the seat to access the neutral lock. Pull out and rotate the neutral lock pin handle so that the Unlocked pointed portion of the handle is to the side of the direction selector cam. Move the direction selector toward the area between F and R. During that motion the pin will snap into the hole in the direc- Hole in Direction Selector Cam...

  • Page 49: Vehicle Storage

    AINTENANCE VEHICLE STORAGE Storing a vehicle for 30 days or more requires proper preparation to prevent a build-up of varnish and gum in the fuel system and corrosion in the engine. The following procedure will prepare the vehicle for storage. Store the vehicle in an area that is well ventilated.
  • Page 50 AINTENANCE...

  • Page 51: Specifications

    PECIFICATIONS SPECIFICATIONS RXV FLEET Item Specification Overall Length 94.5 in (240 cm) Overall Width 47.0 (119 cm) Overall Height (No Canopy) 47.5 in (116 cm) (Top of steering wheel) Overall Height (With Canopy) 70 in (178 cm) Wheel Base 65.7 in (167 cm) Front Wheel Track 35.5 in (90 cm) Rear Wheel Track...
  • Page 52 PECIFICATIONS Parking Brake Self-compensating, single point engagement Front and Rear Tires 18 X 8.5 - 8 (4 Ply Rated) Frame Welded steel with DuraShield powder coat Body and Finish Injection Molded TPO Noise Sound pressure; continued A-weighted equal to or less than 67 db(A) Highest RMS value of weighted acceleration is less than 2.5 m/s².

  • Page 53: Rxv Freedom

    PECIFICATIONS RXV FREEDOM Item Specification Overall Length 94.5 in (240 cm) Overall Width 47.0 (119 cm) Overall Height (No Canopy) 47.5 in (116 cm) (Top of steering wheel) Overall Height (With Canopy) 70 in (178 cm) Wheel Base 65.7 in (167 cm) Front Wheel Track 35.5 in (90 cm) Rear Wheel Track...
  • Page 54 PECIFICATIONS Front and Rear Tires 18 X 8.5 - 8 (4 Ply Rated) Frame Welded steel with DuraShield powder coat Body and Finish Injection Molded TPO Noise Sound pressure; continued A-weighted equal to or less than 67 db(A) Highest RMS value of weighted acceleration is less than 2.5 m/s². Vibration, WBV The uncertainty of measurement is 0.16 m/s².

  • Page 55: Rxv 2+2

    PECIFICATIONS RXV 2+2 Item Specification Overall Length 105.5 in (268 cm) Overall Width 47.0 (119 cm) Overall Height (No Canopy) 48 in (119 cm) (Top of steering wheel) Overall Height (With Canopy) 75 in (191 cm) Wheel Base 65.7 in (167 cm) Front Wheel Track 35.5 in (90 cm) Rear Wheel Track...
  • Page 56 PECIFICATIONS Parking Brake Self-compensating, single point engagement Front and Rear Tires 18 X 8.5 - 8 (4 Ply Rated) Frame Welded steel with DuraShield powder coat Body and Finish Injection Molded TPO Noise Sound pressure; continued A-weighted equal to or less than 67 db(A) Highest RMS value of weighted acceleration is less than 2.5 m/s².

  • Page 57: Valor

    PECIFICATIONS VALOR Item Specification Overall Length 94.5 in (240 cm) Overall Width 47.0 (119 cm) Overall Height (No Canopy) 48.5 in (124 cm) (Top of steering wheel) Overall Height (With Canopy) 71 in (181 cm) Wheel Base 65.7 in (167 cm) Front Wheel Track 35.5 in (90 cm) Rear Wheel Track...
  • Page 58 PECIFICATIONS Front and Rear Tires KENDA K500, 20x8-10, 6 Ply Frame Welded steel with DuraShield powder coat Body and Finish Injection Molded TPO Noise Sound pressure; continued A-weighted equal to or less than 67 db(A) Highest RMS value of weighted acceleration is less than 2.5 m/s². Vibration, WBV The uncertainty of measurement is 0.16 m/s².

  • Page 59: Valor 4

    PECIFICATIONS VALOR 4 Item Specification Overall Length 105.5 in (240 cm) Overall Width 47.0 (119 cm) Overall Height (No Canopy) 49 in (125 cm) (Top of steering wheel) Overall Height (With Canopy) 76 in (193 cm) Wheel Base 65.7 in (167 cm) Front Wheel Track 35.5 in (90 cm) Rear Wheel Track...
  • Page 60 PECIFICATIONS Parking Brake Self-compensating, single point engagement Front and Rear Tires KENDA K500, 20x8-10, 6 Ply Frame Welded steel with DuraShield powder coat Body and Finish Injection Molded TPO Noise Sound pressure; continued A-weighted equal to or less than 67 db(A) Highest RMS value of weighted acceleration is less than 2.5 m/s².
  • Page 61 AINTENANCE MAINTENANCE LOG Record periodic maintenance in the following maintenance log. MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
  • Page 62 AINTENANCE MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
  • Page 63 AINTENANCE MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
  • Page 64 AINTENANCE MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
  • Page 65 NDEX INDEX battery disposal 8 initial service items 30 battery maintenance 44 brakes 43 labels, safety 9 break-in lifting, vehicle 15, 33 CVT belt 22 lubricants, recommended 32 engine 21 maintenance capacity chart 30 cargo load 26 fluid capacities 32 fluids 32 recommended fluids and lubricants 32 carbon monoxide 13...
  • Page 66 NDEX unauthorized use 12 vehicle modification 15 weight capacity 26 safety symbols 7 scheduled maintenance chart 30 serial number labels 8 slippery surfaces 24 spark plugs 42 tires 35 pressure 11, 35 repair 35 replacement 36 towing, vehicle 46 transporting the vehicle 45 vehicle hauling 45 removing from storage 47...
  • Page 67 Normal use, age, and wear on vehicle components can affect the safe operation and reliability of the vehicle. The rec- ommended Inspection and maintenance procedures are crucial for safety, performance, reliability and, maximum lon- gevity of your vehicle. A damaged vehicle, or a vehicle that is not functioning properly is dangerous and must not be operated until repairs are made.
  • Page 68 1451 Marvin Griffin Road Augusta, GA, USA 30906-3852 1-800-774-3946 Technical Assistance & Warranty 1-888-438-3946 Service Parts www.ezgo.com Service Parts Manuals and Repair and Service Manuals are available for purchase. Copyrighted Material This manual may not be reproduced in whole or in...

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