Ezgo 2Five Owner's Manual
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Ezgo 2Five Owner's Manual

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  • Page 2 Vehicle Model ____________________________________________________________________________ Manufacturing Date Code __________________________________________________________________ E-Z-GO 2Five is a motor vehicle that can only be operated by a licensed driver, and must be driven in accordance with all State traffic laws and the insurance requirements for motor vehicles.
  • Page 3 2Five OWNER’S GUIDE ELECTRIC POWERED LOW-SPEED VEHICLE 2Five TWO-PASSENGER 2Five FOUR-PASSENGER STARTING MODEL YEAR 2016 ISSUED MAY 2015 646299...
  • Page 4 These are the original instructions as defined by 2006/42/EC. CONTACT US: North America: E-Z-GO Division of Textron Inc. Technical Assistance & Warranty PHONE: 1-800-774-3946 FAX: 1-800-448-8124 1451 Marvin Griffin Road. Service Parts PHONE: 1-888-GET-EZGO (1-888-438-3946) Augusta, Georgia, USA 30906-3852 FAX: 1-800-752-6175 International: PHONE: 001-706-798-4311 FAX: 001-706-771-4609...
  • Page 5 NOTES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. This vehicle was designed and manufactured in the United States of America (USA). The standards and specifications listed in the following text originate in the USA unless otherwise indicated.
  • Page 6 NOTES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. The battery charger can remain connected to the vehicle to keep a full charge on the batteries while the charger is connected to an active electrical supply. If the power to the electrical supply is disconnected or interrupted, the battery charger will con- tinuously check the charge on the battery pack.

  • Page 7: Table Of Contents

    TABLE OF CONTENTS SAFETY GENERAL ......................... 1 NOTICES, CAUTIONS, WARNINGS AND DANGERS ............. 1 GENERAL OPERATION ....................6 MAINTENANCE ......................10 VENTILATION ......................... 11 SEAT BELTS ........................12 Seat Belt Operation .................... 14 REPORTING SAFETY DEFECTS .................. 15 LABELS AND PICTOGRAMS ..................16 GENERAL SPECIFICATIONS APPROXIMATE VEHICLE DIMENSIONS ............
  • Page 8 TABLE OF CONTENTS INTRODUCTION FEATURES ........................29 General Information .................... 29 Parking Brake ..................... 30 OPERATING PROCEDURES SERIAL NUMBER LOCATION ..................47 VEHICLE IDENTIFICATION NUMBER (VIN) ..............48 VEHICLE DATA PLATE ....................49 BEFORE INITIAL USE ....................50 Brake Burnishing Procedure ................51 SEAT BELT OPERATION ....................
  • Page 9 TABLE OF CONTENTS HOW TO OPERATE THE VEHICLE ................59 Regenerative Braking ..................62 Pedal-Up Braking ....................63 High Pedal Disable Feature ................63 Parking Brake ..................... 63 Rear Seat and Cargo Platform Operation (if equipped) ........64 Starting and Driving .................... 66 Starting Vehicle On A Hill ...................
  • Page 10 TABLE OF CONTENTS Battery Disposal ....................73 LIFTING THE VEHICLE ....................74 WHEELS AND TIRES ..................... 77 Tire Repair ......................78 Wheel Installation ....................79 LIGHT BULB REPLACEMENT ..................81 Headlight Bulb Replacement ................81 Turn Signal Bulb Replacement ................82 Taillight/Brake Light Bulb Replacement ..............
  • Page 11 TABLE OF CONTENTS Tire Inspection ....................91 Rear Axle ......................91 ERROR AND WARNING CODES ................... 92 CAPACITIES AND REPLACEMENT PARTS ..............93 HARDWARE ........................94 BATTERY CHARGING AND MAINTENANCE ..............95 Safety ......................... 95 Battery Disposal ....................97 Battery ........................ 97 Battery Maintenance ..................
  • Page 12 TABLE OF CONTENTS Prolonged Storage .................... 107 Battery Charging ....................108 AC Voltage ....................... 110 Fault Diagnosis ....................110 Hydrometer ....................... 111 Using A Hydrometer ..................112 Battery Charger Maintenance ................113 PERIODIC SERVICE SCHEDULE .................115 REGISTRATION AND WARRANTY ...............121 Owner’s Guide...

  • Page 13: Safety

    SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. SAFETY GENERAL For any questions about material in this manual, contact an authorized representative. Read and understand all labels on the vehicle. Always replace any damaged or missing labels. On steep hills it is possible for vehicles to coast at greater speeds.
  • Page 14 SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. A NOTICE indicates and describes information not related to personal injury. A CAUTION indicates a dangerous condition that can cause injury that is not life threatening. A WARNING indicates a dangerous condition that can cause death or serious injury.
  • Page 15 To decrease the risk of per- sonal injury or property damage, obey all the information in this manual. THE E-Z-GO 2Five SHALL BE OPERATED ONLY BY PERSONS WITH VALID DRIVERS LICENSES, AND IN ACCORDANCE WITH APPLICABLE STATE REQUIREMENTS. THIS IS A LEGAL REQUIREMENT AND IS IMPORTANT TO THE SAFE USE AND OPERATION OF THE PRODUCT.
  • Page 16 Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. If you have any questions regarding this vehicle, contact your authorized E-Z-GO 2Five dealer or write to the address on the back cover of this publication, Attention: Customer Quality Department.
  • Page 17 SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Do not change the vehicle in any manner that changes the weight distribution, decreases stability, increases speed or extends the necessary distance to stop more than the factory specification. E-Z-GO is not responsi- ble for changes that cause the vehicle to be dangerous.

  • Page 18: General Operation

    SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. GENERAL OPERATION Read the following warnings before attempting to operate the vehicle. When you leave the vehicle, turn the key to the OFF position and remove the key from the vehicle.
  • Page 19 SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Before you drive in the reverse direction, make sure the area behind the vehicle is clear. Make sure the direction selector is in the correct position before you press the accelerator pedal.
  • Page 20 SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Read the following text and warnings before you service the vehicle. Normal use, wear or abuse can cause some components on the vehicle to fail. The manufacturer can not know all possible component failures or the methods that failures can occur.
  • Page 21 SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Remove all jewelry before you service the vehicle. Do not allow loose clothing or hair to contact the moving parts. Do not touch the hot objects.

  • Page 22: Maintenance

    SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. ALWAYS: • Use the vehicle in a responsible manner and maintain the vehicle in safe operating condition. • Read and observe all warnings and operation instruction labels affixed to the vehicle. •...

  • Page 23: Ventilation

    SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. • Follow the manufacturers maintenance procedures. • Use insulated tools within the battery area to prevent sparks or battery explosion. •...

  • Page 24: Seat Belts

    SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. • Use a dedicated circuit for each battery charger, DO NOT permit other appliances to be plugged into the receptacle when the charger is in operation.
  • Page 25 The driver and all passengers must wear seat belts, one person per belt. The two-passenger 2Five has two bucket seats and is equipped with two safety belts, one for the driver and one for the passenger. The four-passenger 2Five has a rear-facing bench seat with two additional passenger seat belts.The safety belts must be used at all times while operating the vehicle.

  • Page 26: Seat Belt Operation

    SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Seat Belt Operation To properly secure the seat belts, pull the metal tab out away from the retractor and insert into the appropri- ate buckle located near the center of the seat.

  • Page 27: Reporting Safety Defects

    SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. REPORTING SAFETY DEFECTS If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notify- ing E-Z-GO Division of Textron Inc.

  • Page 28: Labels And Pictograms

    THIS VEHICLE IS CLASSIFIED AS A LOW SPEED VEHICLE THIS VEHICLE BEFORE OPERATING: READ all warning labels and the owner’s manual. Contact an authorized E-Z-GO dealer or visit www.ezgo.com for a replacement Avoid Abrupt has a maximum speed of greater than 20 miles per hour, but not manual.
  • Page 29 SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. MFD BY: E-Z-GO DIVISION OF TEXTRON INC. THIS VEHICLE CONFORMS TO ALL DATE OF MANUFACTURE: MM/YY APPLICABLE FEDERAL MOTOR GVWR: XXXX LBS.
  • Page 30 SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Guide...

  • Page 31: General Specifications

    GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. GENERAL SPECIFICATIONS MODEL: 2FIVE - 2 Passenger TYPE: ELECTRIC LOW SPEED VEHICLE MODEL YEAR: 2016 Part No:. 643508G01...

  • Page 32: General Specifications

    GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. PRODUCT OVERVIEW Dimensions DC-DC Convertor 30 amp - Integrated into On-board Charger Overall Length 94.8 Performance Overall Width 47.3 Seating Capacity &...

  • Page 33: General Specifications

    GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. MODEL: 2FIVE - 4 Passenger TYPE: ELECTRIC LOW SPEED VEHICLE MODEL YEAR: 2016 Part No:. 643509G01 PRODUCT SPECIFICATION...
  • Page 34 GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. PRODUCT OVERVIEW Dimensions DC-DC Convertor 30 amp - Integrated into On-board Charger Overall Length 107.1 Performance Overall Width 47.3 Seating Capacity &...

  • Page 35: Approximate Vehicle Dimensions

    GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. APPROXIMATE VEHICLE DIMENSIONS 65.9" (167.4 cm) 94.8" (240.8 cm) Figure 1 2Five Two-Passenger Dimensions Owner’s Guide...
  • Page 36 GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 65.9" (167.4 cm) 107.1" (272 cm) Figure 2 2Five Four-Passenger Dimensions Owner’s Guide...
  • Page 37 GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Figure 3 2Five Four-Passenger Dimensions Owner’s Guide...
  • Page 38 Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. TWO-PASSENGER 71.4" (181.4 cm) FOUR-PASSENGER 71.2” (180.8 cm) TWO-PASSENGER 46.4" (117.9 cm) FOUR-PASSENGER 46.2” (117.3 cm) 36.7" (93.2 cm) FRONT 39.7" (100.8 cm) REAR Figure 4 2Five Four-Passenger Dimensions Owner’s Guide...

  • Page 39: Turning Diameter And Incline Information

    GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. TURNING DIAMETER AND INCLINE INFORMATION MAX RAMP GRADE 25% OR 14° MAX SIDE TILT 25% OR 14° Owner’s Guide...
  • Page 40 GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Guide...

  • Page 41: Introduction

    INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. INTRODUCTION FEATURES General Information Attach negative wire from the accessory to (BL-) If the vehicle has accessories that were installed at the battery terminal factory, some accessories continue to operate with the key switch in the OFF position.

  • Page 42: Parking Brake

    INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. All accessories connected to the vehicle that do not use the accessory harness must be connected to the DC to DC converter.
  • Page 43 INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Owner’s Guide...
  • Page 44 INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 1. Key Switch and Direction Selector To decrease the risk of component damage, stop the vehicle before you move the key switch and direction selector.

  • Page 45: Brake Pedal

    INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 3. Speedometer The digital speedometer is located on the instrument panel to the left of key switch and indicates vehicle speed in miles per hour.

  • Page 46: Accelerator Pedal

    INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 8. Accelerator Pedal Accidental movement of the accelerator pedal can cause the vehicle to suddenly move and cause severe injury or death. With the key switch in the F or R position, press the accelerator pedal to starts the motor and will move the vehicle in the direction indicated on the key switch and direction selector.
  • Page 47 INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 11. Run/Tow Switch The Run/Tow switch is used when the vehicle has become stalled or inoperative. The switch is located below the seat on the pas- senger side of the vehicle.
  • Page 48 INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. The Run/Tow switch is located under the seat on the passenger side of the vehicle. With the switch in the TOW position and the key in N: •...
  • Page 49 INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Owner’s Guide...
  • Page 50 INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 14. 12V Accessory Plug The 12-volt accessory plug is located on the left of center compartment. The 12-volt accessory plug can be used to run a variety of approved 12-volt accessories.
  • Page 51 INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 19. Weather Enclosure (if equipped) A weather enclosure provides protection from strong weather conditions. 20. Rear View Mirror The rear view mirror is a two-position mirror manually adjusted for day and nighttime conditions. 21.
  • Page 52 INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Owner’s Guide...
  • Page 53 INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 25. Front Seat The front seat is for two people, one person on each side of the seat. There is a seat belt for the passenger and one for the driver.
  • Page 54 INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Owner’s Guide...
  • Page 55 INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 31. Rear Storage Compartment The rear storage compartment can be accessed by raising the back edge of the rear seat bottom. 32.
  • Page 56 INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Owner’s Guide...
  • Page 57 INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 35. Brake Master Cylinder The Brake Master Cylinder fluid level must be kept between the MIN and MAX lines on the master cylinder. 36.
  • Page 58 INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Guide...

  • Page 59: Operating Procedures

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. OPERATING PROCEDURES SERIAL NUMBER LOCATION Three serial number and manufacture date code labels are on the vehicle. One of the labels is found on the steering column, the second label is found on the frame member under the front splash shied on the driver side and the third is found on the passenger side frame rail at the rear of the vehicle.

  • Page 60: Vehicle Identification Number (Vin)

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Serial Number VIN on Header Serial Number Location on Rear Frame VEHICLE IDENTIFICATION NUMBER (VIN) The Vehicle Identification Number (VIN) is located on the far left side of the header. It may be necessary to provide the VIN when service or parts are needed for the vehicle.

  • Page 61: Vehicle Data Plate

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. VEHICLE DATA PLATE The vehicle data plate is located on the inside surface of the canopy strut. The data plate contains informa- tion concerning the Date of Manufacture, GVWR, GAWR (Front), GAWR (Rear), Tire and Rim Dimensions, VIN, and Type of Vehicle.

  • Page 62: Before Initial Use

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. BEFORE INITIAL USE Read, understand and follow the safety label on the cup holder. Make sure you understand how to safely operate the vehicle and its equipment.

  • Page 63: Brake Burnishing Procedure

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Before a new vehicle is put into operation, the items shown in the INITIAL SERVICE CHART must be done.

  • Page 64: Seat Belt Operation

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. SEAT BELT OPERATION The seat belts must be worn by all persons when the vehicle is in motion. Make sure seat belts are free from twists and latch securely.
  • Page 65 OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. To keep seat belts in correct, working condition, do the following: • Inspect the seat belt webbing and hardware periodically. Check for cuts, worn or loose parts. Replace the components if wear or damage is seen.

  • Page 66: On-Board Charger With Dc To Dc Converter

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. ON-BOARD CHARGER WITH DC TO DC CONVERTER Risk of electric shock. Connect the charger power cord to an outlet that is cor- rectly installed and connected to an electrical ground according to all codes and regulations.
  • Page 67 OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Do not allow children to use the charger. Use the charger on 48-volt battery systems. Other use can cause personal injury and damage.

  • Page 68: Understand The Charger

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Understand the Charger The vehicle is equipped with an on-board charger and DC to DC converter to power 12 volt accessories. This allows your accessories to draw from the full battery pack, so that one battery is not damaged due to the increased current draw on a single battery.
  • Page 69 OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. If the AC is removed, the charger will turn off the receptacle LED and the charger will terminate charging. •...

  • Page 70: Maintenance Instructions

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. E-Z-GO offers a charging cord with a ground fault circuit interrupt (GFCI). If the car is not charged from a GFCI receptacle, E-Z-GO recommends that the GFCI charging cord be purchased.

  • Page 71: How To Operate The Vehicle

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. HOW TO OPERATE THE VEHICLE Incorrect use of the vehicle or lack of maintenance can cause damage or decreased performance. Read the following warnings before you operate the vehicle.
  • Page 72 OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. To prevent loss of control, do not move the direction selector while the vehicle is in motion. If you move the selector, the speed will immediately decrease and a warning device activates.
  • Page 73 OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Incorrect and irresponsible operation of this vehicle can cause dangerous conditions for the operator, pas- sengers and other people in the area. Do not allow children or anyone without a license to operate the vehi- cle.

  • Page 74: Regenerative Braking

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Regenerative Braking To prevent the possibility of loss of control that could cause severe injury or death, use brake to reduce speed.

  • Page 75: Pedal-Up Braking

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Pedal-Up Braking Pedal-up braking is regenerative braking that occurs when the accelerator pedal is released while the vehicle is moving.

  • Page 76: Rear Seat And Cargo Platform Operation (If Equipped)

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Rear Seat and Cargo Platform Operation (if equipped) To prevent damage to the rear seat, move any accessories that are installed on the hand rail, when you fold the seat.
  • Page 77 OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Secure the loads on the platform to prevent movement.Put the load on the platform as far forward as possible. The center of gravity of the load must be less than 4 inches (10 cm) above the platform.

  • Page 78: Starting And Driving

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Starting and Driving All vehicles have an interlock system that disables the controller and prevents operation of the vehicle while the charger is connected.

  • Page 79: Coasting

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Coasting Uncontrolled coasting does not occur with this model. However, this is not a substitute for the brake which should be used to slow the speed of the vehicle quickly.

  • Page 80: Top And Windshield

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Top And Windshield The top does not supply protection from roll-over or falling objects.The windshield does not supply protection from tree branches or moving objects. The top and windshield are designed to provide protection from the elements, but the operator and passen- gers may not remain dry during severe weather.
  • Page 81 OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Guide...
  • Page 82 OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Guide...

  • Page 83: Vehicle Cleaning And Care

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. MAINTENANCE VEHICLE CLEANING AND CARE To decrease the risk of severe injury read and understand all instructions supplied by the manufacturer of the pressure washer before use.
  • Page 84 MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. ® Clean the windshield with water and a clean cloth. Remove small scratches with a plastic polish or Plexus plastic cleaner, available from the service parts department.

  • Page 85: Environmental Concerns

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. ENVIRONMENTAL CONCERNS As a responsible user, practice respect for all wildlife and their habitat. Respect private property and comply with all local laws and regulations governing the use of light duty utility vehicles.

  • Page 86: Lifting The Vehicle

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. LIFTING THE VEHICLE You must lift the front, the rear or the entire vehicle for some service and maintenance operations. The vehicle is not stable during the lifting process.
  • Page 87 MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. When you lift the vehicle, put the jacks and jack stands at the areas indicated only. Tool List Quantity Tool List Quantity Floor Jack ..............1...
  • Page 88 MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. How to lift the rear of the vehicle only: Install wheel chocks in front and behind each front wheel. Center the jack under the rear axle tube next to the differential housing.

  • Page 89: Wheels And Tires

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. WHEELS AND TIRES Recommended tire inflation pressure: 16 - 20 psi To decrease the risk of tire explosion, do not exceed the tire inflation pressure rating on the tire sidewall.

  • Page 90: Tire Repair

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Tire Repair Tool List Quantity Tool List Quantity Lug Wrench, 3/4” ............1 Impact Socket, 3/4”........1 Impact Wrench ............1 Torque Wrench, ft.

  • Page 91: Wheel Installation

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Tire plug tools and plugs are available at automotive outlets. The tires do not have to be removed from the wheel to install the tire plugs.
  • Page 92 MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Always follow the cross-sequence pattern when you install the lug nuts to make sure the wheel is evenly seated against the hub. •...

  • Page 93: Light Bulb Replacement

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. LIGHT BULB REPLACEMENT To decrease the risk of premature bulb failure, do not allow your fingers to contact new bulbs. Use clean, dry paper towels to touch the glass part of the bulb.

  • Page 94: Turn Signal Bulb Replacement

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Turn Signal Bulb Replacement Make sure that the vehicle key switch is in the OFF position and the key has been removed. •...

  • Page 95: Fuse Replacement

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. FUSE REPLACEMENT The fuse block is found below the driver seat. Lift the seat bottom to access the fuses. Remove the old fuse and replace with a new fuse of the same type and size.

  • Page 96: In Case Of Total Power Loss

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. and the load plus 1000 lbs. (454 kg). Secure the vehicle using ratchet tie downs. In the event that the vehicle will not move in forward or reverse, the parking brake can be released using the Run/Tow switch located under the seat on the passenger side.
  • Page 97 MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. To access the instructions remove three re-usable plastic rivets securing the controller splash shield to the body and the controller. To remove the re-usable rivets, press the center of the rivet with the vehicle key, when the center pin snaps into place the rivet can be removed, repeat the process for each remaining rivet.
  • Page 98 MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. This procedure should only be performed by qualified trained personnel. Locate the auxiliary power line (C) and remove the weather pack seal (D) from the connector.

  • Page 99: Service And Maintenance

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. SERVICE AND MAINTENANCE Read all notices, cautions and warnings in this manual before you do any type of service operations.
  • Page 100 MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Wear eye protection when you service the vehicle. Be careful when you do work around batteries, use solvents or compressed air. To decrease the risk of electrical arc, which can cause a battery explo- sion, disable all electrical loads from the battery before you remove the battery wires.
  • Page 101 MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. The vehicle owner and service technician must carefully follow the procedures recommended in this manual. The preventative maintenance, applied at recommended intervals, keeps the vehicle dependable and decreases costs for repairs.

  • Page 102: Routine Maintenance

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. ROUTINE MAINTENANCE To increase the life of a vehicle that is used in rough conditions, some maintenance must be done more often than recommended in the Periodic Service Schedule.

  • Page 103: Tire Inspection

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Tire Inspection Inspect the tire condition according to the Periodic Service Schedule. Tire inflation pressures must be checked when the tires are cool. Always install the valve dust cap after you check or inflate the tires. Rear Axle The only maintenance necessary for the first five years is the inspection of the rear axle for lubricant leakage.

  • Page 104: Error And Warning Codes

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. ERROR AND WARNING CODES Error and Warning Codes will display in the odometer window as a four or five digit number to indicate a potential problem with the vehicle.

  • Page 105: Capacities And Replacement Parts

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. CAPACITIES AND REPLACEMENT PARTS Replacement Parts Capacities Rear Axle Lubricant Mobil 424 25 oz (740 ATC 10A (E-Z-GO P/N Fuse (15 amp) 35212G07) Gear Oil...

  • Page 106: Hardware

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. HARDWARE Periodically, the vehicle should be inspected for loose fasteners. Use care when tightening fasteners. Refer to the Technician’s Repair and Service Manual for specific torque values. Generally, three classes of standard hardware and two classes of metric hardware are used in the vehicle.

  • Page 107: Battery Charging And Maintenance

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. BATTERY CHARGING AND MAINTENANCE Safety Always obey the following warnings when working on or near batteries. To prevent the risk of battery explosion, keep all flammable materials, open flames or sparks away from the batteries.
  • Page 108 MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Do not tilt the batteries during removal or installation. An electrolyte spill can cause burns and damage. The electrolyte in a storage battery is an acid solution which can cause burns to the skin and eyes.

  • Page 109: Battery Disposal

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Use wrenches with insulation to decrease the risk of a short-circuit if a wrench falls across the battery terminals. A battery short-circuit can cause an explosion.

  • Page 110: Battery Maintenance

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Battery Maintenance Tool List Quantity Tool List Quantity Insulated Wrench, 9/16"..........1 Battery Carrier..........1 Hydrometer ..............1 Battery Maintenance Kit P/N 25587G01..1 Battery Protective Spray ..........

  • Page 111: Electrolyte Level And Water

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Electrolyte Level and Water The correct level of the electrolyte is 1/2” (13 mm) above the plates in each cell. This level will leave approxi- mately 1/4”...
  • Page 112 MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Vent Cap Impurity Parts Per Million Color Clear Gas Vent Suspended Trace Total Solids Calcium & Magnesium Oxides Expansion Iton Space Vent...
  • Page 113 MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Hand held watering devices available at an automotive parts store, or automatic watering devices like the one included in the E-Z-GO Watering gun similar to the type included in the Battery Maintenance Kit (P/N 25587G01) can be used with an Battery Maintenance Kit...
  • Page 114 MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. The electrolyte in a battery is an acid solution which can cause severe burns to the skin and eyes. Clean all electrolyte spills to the body and eyes with clear water. Contact a physician immediately.

  • Page 115: Battery Cleaning

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Battery Cleaning To prevent battery damage, make sure you correctly install all battery caps. To decrease the risk of damage to vehicle or floor, neutralize acid before you spray the battery with water.
  • Page 116 MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Preparing Acid Neutralizing Solution 2 teaspoons (10 ml) 1 quart (1 liter) Sodium Bicabonate Plastic Spray Clear Water (Baking Soda) Bottle Allow the solution to set a minimum of three minutes.

  • Page 117: Battery Removal And Installation

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Clean one time a month or more often in harsh conditions. After the batteries are clean and dry, apply a commercially available protectant to the terminals.
  • Page 118 MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. (5 - 6.2 Nm) torque. The hold downs must be tight enough to prevent movement of the battery, but do not tight enough to cause distortion of the battery cases.

  • Page 119: Prolonged Storage

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Prolonged Storage Disconnect the battery charger, controller and other electronic devices for extended storage. All connected electronic components cause the dis- charge of batteries.

  • Page 120: Battery Charging

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. When it reaches 1.240, which it will do in less than 20 days, it must be charged again. If a battery stays in a discharged state, sulfating occurs on and within the plates.
  • Page 121 MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Do not overfill batteries. The charge cycle will expel electrolyte and cause component damage. Before charging, the following must be observed: •...

  • Page 122: Ac Voltage

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. AC Voltage The battery charger output is directly related to the input voltage. If the vehicle receives an incomplete charge in a normally adequate time period, low AC voltage can be the cause.

  • Page 123: Hydrometer

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Hydrometer Bulb Cylinder Float A hydrometer is used to test the state of charge of a battery cell. Thermometer This is performed by measuring the density of the electrolyte, which is accomplished by measuring the specific gravity of the electrolyte.

  • Page 124: Using A Hydrometer

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Do not perform a hydrometer test on a battery that has just been watered. The battery must go through at least one charge and discharge cycle in order to permit the water to adequately mix with the electrolyte.

  • Page 125: Battery Charger Maintenance

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. reading indicates a specific gravity of 1.250 and the electrolyte ELECTROLYTE temperature is 90° F (2° C), add four points (.004) to the 1.250 TEMPERATURE which gives a corrected reading of 1.254.
  • Page 126 MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Guide...

  • Page 127: Periodic Service Schedule

    PERIODIC SERVICE SCHEDULE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. PERIODIC SERVICE SCHEDULE  - CHECK C&A - CHECK & ADJUST CL - CLEAN R - REPLACE REMARKS Tires - pressure, condition of tires and rims ...
  • Page 128 PERIODIC SERVICE SCHEDULE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. REMARKS Batteries* - check electrolyte level, fill after charging if required (if plates are exposed before charging add only enough water C&A C&A C&A C&A to cover any exposed plates and fill after charging) Brakes - check fluid level in master cylinder...
  • Page 129 PERIODIC SERVICE SCHEDULE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. REMARKS Steering Assembly - excessive play, loose or missing hardware     Tie Rods - excessive play, bent rods, loose or missing hard- ...
  • Page 130 PERIODIC SERVICE SCHEDULE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. REMARKS Motor Coupling - Add Anti - Sieze compound (Approx 1 table- 20,000 AMP-Hrs spoon) *Use only distilled or purified water that is free of contaminants to fill batteries. Figure 1 Periodic Service Schedule (Continued) Owner’s Guide...
  • Page 131 PERIODIC SERVICE SCHEDULE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Guide...
  • Page 132 PERIODIC SERVICE SCHEDULE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Guide...

  • Page 133: Registration And Warranty

    Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. REGISTRATION AND WARRANTY To register your vehicle, go to http://www.ezgo.com For warranty information, go to http://www.ezgo.com For Genuine E-Z-GO Parts & Accessories, contact your local E-Z-GO dealer or visit www.shopezgo.com...
  • Page 134 REGISTRATION AND WARRANTY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Guide...
  • Page 135 INDEX Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. TITLE PAGE NO. AC Voltage ........................................110 APPROXIMATE VEHICLE DIMENSIONS ..............................23 At Each Charging Cycle ....................................98 Battery..........................................97 Battery Charger Maintenance ..................................113 Battery Charging......................................108 BATTERY CHARGING AND MAINTENANCE............................95 Battery Cleaning ......................................103...
  • Page 136 INDEX Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. TITLE PAGE NO. Brake Master Cylinder ....................................90 CAPACITIES AND REPLACEMENT PARTS ............................93 Coasting .......................................... 67 Electrolyte Level and Water ................................... 99 ENVIRONMENTAL CONCERNS ................................
  • Page 137 INDEX Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. TITLE PAGE NO. GENERAL ........................................1 General Information ......................................29 GENERAL OPERATION ....................................6 HARDWARE ........................................94 Headlight Bulb Replacement ..................................81 High Pedal Disable Feature ....................................63 HOW TO OPERATE THE VEHICLE................................59 Hydrometer ........................................111 In Case of Total Power Loss ...................................84...
  • Page 138 INDEX Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. TITLE PAGE NO. LABELS AND PICTOGRAMS ..................................16 Labels and Pictograms ....................................67 LIFTING THE VEHICLE ..................................... 74 LIGHT BULB REPLACEMENT .................................. 81 MAINTENANCE ......................................
  • Page 139 INDEX Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. TITLE PAGE NO. Parking Brake ........................................30 Parking Brake ........................................63 Pedal-Up Braking ......................................63 PERIODIC SERVICE SCHEDULE ................................115 Prolonged Storage......................................107 Rear Axle ........................................91 Rear Seat and Cargo Platform Operation ...............................64 Regenerative Braking ......................................62 REGISTRATION AND WARRANTY ................................121...
  • Page 140 INDEX Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. TITLE PAGE NO. Safety..........................................95 Seat Belt Operation ......................................14 Seat Belt Operation ......................................52 SEAT BELTS........................................12 SERIAL NUMBER LOCATION ................................... 47 SERVICE AND MAINTENANCE ................................
  • Page 141 INDEX Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. TITLE PAGE NO. TURNING DIAMETER AND INCLINE INFORMATION ..........................27 Understand the Charger ....................................56 Using A Hydrometer .....................................112 VEHICLE CLEANING AND CARE ................................71 VEHICLE DATA PLATE....................................49 VEHICLE IDENTIFICATION NUMBER (VIN) ............................48 VENTILATION ......................................11...
  • Page 142 INDEX Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Guide INDEX 8...
  • Page 143 INDEX Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Guide INDEX 9...
  • Page 144 INDEX Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Guide INDEX 10...
  • Page 145 INDEX Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Guide INDEX 11...
  • Page 146 INDEX Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Guide INDEX 12...
  • Page 148 E-Z-GO Division of Textron Inc. 1451 Marvin Griffin Road, Augusta, Georgia 30906-3852 USA CONTACT US: North America: Technical Assistance & Warranty Phone: 1-800-774-3946, FAX: 1-800-448-8124 Service Parts Phone: 1-888-GETEZGO (1-888-438-3946), FAX: 1-800-752-6175 International: Phone: 001-706-798-4311, FAX: 001-706-771-4609 Service Parts Manuals, as well as Repair and Service Manuals are available from a local Distributor, an authorized Branch, Genuine E-Z-GO Parts &...

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