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OWNER’S GUIDE ELECTRIC POWERED VEHICLE 646285 ISSUED MAY 2015 REVISED AUGUST 2015...
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WELCOME Thank you for purchasing this vehicle. Before you drive the vehicle, read this Owner’s Guide. This guide contains mainte- nance and operation information. The illustrations can show items that are optional for your vehicle. You can do most of the service procedures in this guide with common, automotive hand tools. If necessary, contact your service representative for information about how to service the vehicle as shown in the Periodic Service Schedule.
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These are the original instructions as defined by 2006/42/EC. CONTACT US: E-Z-GO Division of Textron Inc. 1451 Marvin Griffin Road. Augusta, Georgia, USA 30906-3852 North America: Technical Assistance and Warranty PHONE: 1-800-774-3946 FAX: 1-800-448-8124 Service Parts PHONE: 1-888-GET-EZGO (1-888-438-3946) FAX: 1-800-752-6175 International: PHONE: 001-706-798-4311 FAX: 001-706-771-4609...
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NOTES This vehicle was designed and manufactured in the United States of America (USA). The standards and specifications listed in the following text originate in the USA unless otherwise indicated. Use Original Equipment Manufacturer (OEM) approved parts to keep the warranty effective. If you do not correctly do maintenance on the batteries, you will cancel the warranty.
TABLE OF CONTENTS SAFETY GENERAL ......................... 1 NOTICES, CAUTIONS, WARNINGS AND DANGERS ............ 1 GENERAL OPERATION....................3 MAINTENANCE ........................ 4 LABELS AND PICTOGRAMS................... 5 GENERAL SPECIFICATIONS APPROXIMATE VEHICLE DIMENSIONS ..............17 TURNING DIAMETER AND INCLINE INFORMATION ..........19 INTRODUCTION CONTROLS AND INDICATORS ..................21 FEATURES ........................
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TABLE OF CONTENTS OPERATING PROCEDURES SERIAL NUMBER LOCATION ..................27 BEFORE INITIAL USE..................... 28 PORTABLE CHARGER INSTALLATION ................ 28 UNDERSTAND THE CHARGER..................30 LED Operation Codes ..................30 LED Fault Codes ....................31 HOW TO USE THE CHARGER..................31 CHARGER MAINTENANCE.................... 31 HOW TO OPERATE THE VEHICLE ................
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TABLE OF CONTENTS TRANSPORTING VEHICLE ................... 42 Towing ........................ 42 Hauling ....................... 43 SERVICE AND MAINTENANCE..................43 ROUTINE MAINTENANCE..................... 44 TIRE INSPECTION ......................44 BRAKES.......................... 44 REAR AXLE ........................45 Checking the Lubricant Level ................45 CAPACITIES AND REPLACEMENT PARTS ..............45 HARDWARE ........................
SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. SAFETY GENERAL For any questions about material in this manual, contact an authorized representative. Read and understand all labels on the vehicle. Always replace any damaged or missing labels. Steep hills allow the vehicle to move at faster speeds than normal speeds on a flat surface.
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SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. This manual contains recommended maintenance procedures from the manufacturer. Follow these procedures and fault diagnosis information to get the best service from the product. To decrease the risk of personal injury or property damage, obey all the information in this manual.
SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. GENERAL OPERATION Read the following warnings before attempting to operate the vehicle: When you leave the vehicle, turn the key to the OFF position and remove the key from the vehicle.
SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. When you service the vehicle, always wear eye protection. Be careful when you do work around batteries or you use solvents or compressed air.
BEFORE OPERATING READ all warning labels and the owner’s manual. Contact an authorized E-Z-GO dealer or visit www.ezgo.com for a replacement manual. This vehicle is equipped for personal use in most communities. However, state law or local rules may require additional equipment in your community.
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SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. WARNING This device is ONLY to be used for towing E-Z-GO vehicles. NEVER tow other vehicles or equipment. READ Owner’s Manual before towing. NO RIDERS in towed cars. FULLY ENGAGE coupling.
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SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 250 lbs. 110 kg 4 in. 10 cm / 25% 610631 610631 Owner’s Guide...
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DO NOT OPERATE PEDAL IF USING DRUGS OR ALCOHOL DO NOT OPERATE VEHICLE WHEN LIGHTNING IS IN THE AREA READ THE MANUAL REPLACEMENT WARNING: AVAILABLE AT NEGATIVE GROUND www.ezgo.com ELECTRICAL SYSTEM 608818 WARNING: SHORTING ACROSS TERMINALS MAY CAUSE BATTERY EXPLOSION Owner’s Guide...
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SELECTOR TO ‘R’ * TURN KEY TO ‘OFF’ * PRESS ACCELERATOR * PRESS ACCELERATOR * APPLY PARKING BRAKE PEDAL GENTLY PEDAL GENTLTY 614044 www.ezgo.com www.ezgo.com 614044 ELECTRIC FORWARD OPERATION REVERSE OPERATION PARK VEHICLE * TURN KEY TO ‘R’ * TURN KEY TO ‘OFF’...
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FROM LATCH AND PRESS ON 5 mph REPLACEMENT LATCH TAB TO OPEN (8 kph) AVAILABLE AT * PLACE LATCH OVER FRONT www.ezgo.com TOWING BRACKET * CLOSE LATCH AND MOVE 612214 LOCKING COLLAR UNDER LATCH TAB WARNING INSPECT TOW BAR WARNING...
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DO NOT STAND UP REPLACEMENT TO LOCAL LAWS AND OCCUPANTS IN AND KEEP ENTIRE AVAILABLE AT REGULATIONS EACH SEAT BODY INSIDE www.ezgo.com VEHICLE www.ezgo.com CHILDREN MUST BE DO NOT STAND IN FRONT ACCOMPANIED BY OF OR BEHIND VEHICLE AN ADULT DO NOT ALLOW...
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SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Guide...
GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. GENERAL SPECIFICATIONS MODEL: RXV TYPE: ELECTRIC FLEET GOLF CAR MODEL YEAR: 2016 Part No:. 638540G01 PRODUCT SPECIFICATION CONFIGURATION HIGHLIGHTS Programmable AC Drive System: Factory programmable to application Solid State variable frequency AC speed controller...
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GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. MODEL: RXV FREEDOM™ TYPE: ELECTRIC PERSONAL GOLF CAR MODEL YEAR: 2016 Part No:. 638542G01 PRODUCT SPECIFICATION CONFIGURATION HIGHLIGHTS Programmable AC Drive System: Factory programmable to application Solid State variable frequency AC speed controller...
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GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. MODEL: SHUTTLE™ 2+2 RXV TYPE: ELECTRIC PERSONNEL CARRIER MODEL YEAR: 2016 Part No:. 638546G01 PRODUCT SPECIFICATION CONFIGURATION HIGHLIGHTS Programmable AC Drive System: Factory programmable to application Solid State variable frequency AC speed controller...
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GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. MODEL: SHUTTLE™ 2+2 RXV High Speed, Elec TYPE: ELECTRIC PERSONNEL CARRIER MODEL YEAR: 2016 Part No: 638539G01 PRODUCT SPECIFICATION CONFIGURATION HIGHLIGHTS Programmable AC Drive System: Factory programmable to application...
GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. APPROXIMATE VEHICLE DIMENSIONS 68.50” 68.50” (174 cm) (174 cm) 45.7” (116 cm) 65.7” (167 cm) 35.5” 94.5” (90 cm) (240 cm) 38”...
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GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 74” (188 cm) 45.7” (116 cm) 65.7” 35.5” (167 cm) (90 cm) 105.5” 38” (268 cm) (97 cm) 47”...
GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. TURNING DIAMETER AND INCLINE INFORMATION RECOMMENDED MAX SIDE TILT SIDE TILT RECOMMENDED MAX RAMP 25% GRADE OR 14° MAX 4°...
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GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Guide...
INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. INTRODUCTION CONTROLS AND INDICATORS Vehicle controls and indicators consists of: (Figure 1) Key Switch and Direction Selector State of Charge Meter (if equipped) Head Light Switch (if equipped) Turn Signal Switch (if equipped) Horn Button (if equipped)
INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. FEATURES General Information Attach Negative Wire from The Accessory to If the vehicle has accessories that were installed at the (-) Battery Terminal factory, some accessories continue to operate with the key switch in the OFF position.
INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. State of Charge Meter (if equipped) SOC Meter (State of Charge) is located on the instrument panel to the left of the key switch. SOC meter indicates the amount of power remaining in the battery pack.
INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. USB Port (if equipped) USB Port (3) is located to the right of the center compartment (Figure 4). 12-Volt Power Outlet (if equipped) A 12-Volt power outlet (4) is located to the left of the center compartment.
INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. To reinstall the controller splash shield, position the splash shield by aligning the mounting holes with the holes in the body, push the center pin of each rivet upward so that the top of the pin is above the rivet head. Place a rivet in each mounting hole of the controller splash shield and push down on the center pin until the top of the pin is flush with the rivet head.
INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Figure 6 Rear Seating Charger Receptacle Connect the charger cord to this charger receptacle (16) to charge the batteries (Figure 7).
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. OPERATING PROCEDURES SERIAL NUMBER LOCATION Three serial number and manufacture date code labels are on the vehicle. One of the labels is located on the steering column, the second label is located on the frame member under the front splash shied on the driver side, and the third is located on the passenger side frame rail at the rear of the vehicle (Figure 1).
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. BEFORE INITIAL USE Read, understand and follow the safety label on the cup holder. Make sure you understand how to safely operate the vehicle and its equipment.
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OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Disconnect the DC plug before you make or break the connections to a battery that is charging. Do not open or disassemble the charger. Do not operate the charger if the AC cord is damaged.
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. The charger DC cord has a polarized connector which fits into a receptacle on the vehicle. If the vehicle is charged with a charger different from the one supplied with the vehicle, refer to the instructions supplied with the charger used.
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. LED Fault Codes • RED FLASH: The light turns on quickly, and does not flash after that - check for valid AC voltage. •...
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. HOW TO OPERATE THE VEHICLE Incorrect use of the vehicle or lack of maintenance can cause damage or decreased performance. Read the following warnings before you operate the vehicle.
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Direction Selector Operation To prevent loss of control, do not move the direction selector to a different position while the vehi- cle is in motion.
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. • the reverse warning beeper is deactivated With the switch in RUN/STORAGE or (on European Models) position: • the electronic parking brake and the reverse warning beeper features are activated.
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Pedal-Up Braking Pedal-up braking is regenerative braking that occurs when the accelerator pedal is released while the vehicle is moving. Example: If both of the following events occur: a.
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. SUN TOP AND WINDSHIELD (IF EQUIPPED) The sun top does not provide protection from roll-over or falling objects. The windshield does not provide protection from tree limbs or flying objects.
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. MAINTENANCE VEHICLE CLEANING AND CARE To decrease the risk of severe injury read and understand all instructions supplied by the manu- facturer of the pressure washer before use.
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Battery Disposal Return used batteries to the manufacturer or lead smelter for recycling purposes. For neutralized spills, put residue in acid-resistant containers with absorbent material, sand or earth and discard according to state and federal regulations for acid and lead compounds.
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. How to lift the front of the vehicle only: Install wheel chocks in front and behind each front wheel. Place the jack under the center front just behind the bumper.
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Tire Repair Tool List Quantity Tool List Quantity Lug Wrench, 3/4”............1 Impact Socket, 3/4” ............. 1 Impact Wrench ............1 Torque Wrench, ft.
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. LIGHT BULB REPLACEMENT To decrease the risk of premature bulb failure, do not allow your fingers to contact new bulbs. Use clean, dry paper or paper towels to touch the glass part of the bulb.
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. TRANSPORTING VEHICLE Towing Use extra caution when towing a vehicle. DO NOT ride on the vehicle being towed. DO NOT try to tow the vehicle with ropes, chains or any device other than tow bar approved by the factory.
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Hauling Make sure you secure the vehicle and all items before you transport a vehicle on a trailer. Do not allow any people on a vehicle being transported on a trailer. Remove the windshield before you transport a vehicle on a trailer.
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. The vehicle owner and service technician must carefully follow the procedures recommended in this manual. The pre- ventative maintenance, applied at recommended intervals, keeps the vehicle dependable and decreases costs for repairs.
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. REAR AXLE The only maintenance necessary for the first five years is the inspection of the rear axle for lubricant leakage. Unless leakage is visible, the lubricant needs to be replaced after five years.
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. ALL TORQUE FIGURES ARE IN FT. LBS. (Nm) Unless otherwise noted in text, tighten all hardware in accordance with this chart. This chart specifies 'lubricated' torque figures.
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Always wear a safety shield or approved safety goggles when you add water or charge the batteries. Neutralize electrolyte spills with a solution of 2 teaspoons (10 ml) sodium bicarbonate (baking soda) mixed in 1 quart (1 liter) of water.
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Electrolyte Level and Water The correct level of the electrolyte is 1/2” (13 mm) above the plates in each cell. This level will leave approximately 1/4”...
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Hand held watering devices available at an automotive parts Watering gun similar to the type included in the store, or automatic watering devices like the one included in Battery Maintenance Kit the E-Z-GO Battery Maintenance Kit (P/N 25587G01) can be used with an approved water supply.
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Preparing Acid Neutralizing Solution 2 teaspoons (10 ml) 1 quart (1 liter) Sodium Bicabonate Plastic Spray Clear Water (Baking Soda) Bottle The correct cleaning method is to spray the top and sides of the batteries with a solution of baking soda and water.
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MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Turn key switch to the OFF position and remove the key. Disconnect the main negative (-) battery cable (BL-). Disconnect the main positive (+) battery cable (BL+).
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MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 10. 4 - 12V Battery System: With the J-bolts (11) in the battery hold-down (8) and held in place by the hex nuts (10) on the end of the threaded portion;...
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Aerosol containers of battery protector spray must be used with extreme care. Insulate the metal container to decrease the risk of container from contacting battery terminals which could result in an explosion.
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. permanent damage to the battery. To prevent damage, the battery must be charged again. Use a hydrometer to find the specific gravity and the state of charge of a battery (Figure 9).
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Hydrometer Bulb Cylinder Float A hydrometer is used to test the state of charge of a battery cell. This is Thermometer performed by measuring the density of the electrolyte, which is accom- plished by measuring the specific gravity of the electrolyte.
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Using A Hydrometer ELECTROLYTE Draw electrolyte into the hydrometer and release it several TEMPERATURE times to permit the thermometer to adjust to the electrolyte °F °C temperature and note the reading.
PERIODIC SERVICE SCHEDULE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. PERIODIC SERVICE SCHEDULE PERIODIC SERVICE SCHEDULE - CHECK C&A - CHECK & ADJUST CL - CLEAN R - REPLACE REMARKS ...
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PERIODIC SERVICE SCHEDULE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Guide...
APPENDIX A Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. APPENDIX A DECLARATION OF CONFORMITY Owner’s Guide...
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APPENDIX A Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Owner’s Guide...
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APPENDIX A Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Owner’s Guide...
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APPENDIX A Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Guide...
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Normal use, age, wear or abuse can cause some components on the vehicle to fail. The manufacturer can not know all possi- ble component failures or the methods that failures can occur. A vehicle in need of repair does not operate correctly and can be dangerous.
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E-Z-GO Textron, Inc. 1451 Marvin Griffin Road Augusta, Georgia 30906-3852 USA CONTACT US: North America: Technical Assistance and Warranty Phone: 1-800-774-3946, FAX: 1-800-448-8124 Service Parts Phone: 1-888-GETEZGO (1-888-438-3946), FAX: 1-800-752-6175 International: Phone: 001-706-798-4311, FAX: 001-706-771-4609 Service Parts Manuals, as well as Repair and Service Manuals are available from a local Distributor, an authorized Branch, Genuine E-Z-GO Parts and Accessories Department or at www.shopezgo.com.
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