Ezgo RXV GOLF CAR Owner's Manual And Service Manual
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Ezgo RXV GOLF CAR Owner's Manual And Service Manual

Gasoline powered fleet golf cars
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615262
G A S O W N E R ' S M A N UA L
R X V F L E E T
F R E E D O M
®
S H U T T L E
2 + 2
™
ISSUED FEBRUARY 2011 REVISED APRIL 2014

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Summary of Contents for Ezgo RXV GOLF CAR

  • Page 1 615262 G A S O W N E R ’ S M A N UA L R X V F L E E T F R E E D O M ® S H U T T L E 2 + 2 ™...
  • Page 2 S A F E T Y For any questions on material contained in this manual, contact an authorized representative for clarification. Read and understand all labels located on the vehicle. Always replace any damaged or missing labels. On steep hills it is possible for vehicles to coast at greater than normal speeds encountered on a flat surface. To pre- vent loss of vehicle control and possible serious injury, speeds should be limited to no more than the maximum speed on level ground.
  • Page 3 These are the original instructions as defined by 2006/42/EC. TO CONTACT US NORTH AMERICA: TECHNICAL ASSISTANCE & WARRANTY PHONE: 1-800-774-3946, FAX: 1-800-448-8124 SERVICE PARTS PHONE: 1-888-GET-EZGO (1-888-438-3946), FAX: 1-800-752-6175 INTERNATIONAL: PHONE: 001-706-798-4311, FAX: 001-706-771-4609 E-Z-GO DIVISION OF TEXTRON INC., 1451 MARVIN GRIFFIN ROAD, AUGUSTA, GEORGIA USA 30906-3852 Owner’s Guide...

  • Page 4: General Information

    GENERAL INFORMATION The use of non Original Equipment Manufacturer (OEM) approved parts may void the warranty. Overfilling the battery may void the warranty. Tampering with or adjusting the governor to permit vehicle to operate at above factory specifications will void the vehicle warranty. When servicing engines, all adjustments and replacement components must be per original vehicle specifications in order to maintain the United States of America Federal and State emission certification applicable at the time of manufacture.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS SECTION TITLE PAGE NO. SAFETY ....................Inside Covers GENERAL INFORMATION .................... ii SAFETY INFORMATION ....................v] VEHICLE LABELS AND PICTOGRAMS ..............ix SERIAL NUMBER LOCATION ..................1 BEFORE INITIAL USE....................2 CONTROLS AND INDICATORS..................2 KEY SWITCH......................3 DIRECTION SELECTOR ..................3 ACCELERATOR PEDAL..................3 COMBINATION SERVICE BRAKE &...
  • Page 6 TABLE OF CONTENTS SECTION TITLE PAGE NO. SERVICE AND MAINTENANCE .................. 13 PERIODIC SERVICE SCHEDULE............... 13 CAPACITIES AND REPLACEMENT PARTS............14 HARDWARE......................15 TIRE INSPECTION....................16 REAR AXLE ......................16 CHECKING THE LUBRICANT LEVEL..............16 CHECKING THE OIL LEVEL ................16 CHANGING THE OIL...................

  • Page 7: Safety Information

    SAFETY INFORMATION Read all of manual to become familiar with vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. This manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the manufacturer. Adherence to these procedures and troubleshooting tips will ensure the best possible service from the product.

  • Page 8: General Operation

    SAFETY INFORMATION Read all of manual to become familiar with vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed or extend the stopping distance beyond the factory specification. Such modifications can result in serious personal injury or death.
  • Page 9 SAFETY INFORMATION Read all of manual to become familiar with vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. The manufacturer cannot anticipate all situations, therefore people attempting to maintain or repair the vehicle must have the skill and experience to recognize and protect themselves from potential situations that could result in severe personal injury or death and damage to the vehicle.
  • Page 10 SAFETY INFORMATION Read all of manual to become familiar with vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. Notes: Page viii Owner’s Guide...
  • Page 11 LABELS & PICTOGRAMS Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. LABELS & PICTOGRAMS Page ix Owner’s Guide...
  • Page 12 BEFORE OPERATING READ all warning labels and the owner’s manual. Contact an authorized E-Z-GO dealer or visit www.ezgo.com for a replacement manual. This vehicle is equipped for personal use in most communities. However, state law or local rules may require additional equipment in your community.
  • Page 13 LABELS & PICTOGRAMS Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. This device is ONLY to be used for towing E-Z-GO vehicles. NEVER tow other vehicles or equipment. READ Owner’s Manual before towing. FULLY ENGAGE coupling.
  • Page 14 LABELS & PICTOGRAMS Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SEVERE PERSONAL INJURY. AVOID FALLS from the vehicle and other SERIOUS INJURIES: Never attempt to enter or exit a moving vehicle.
  • Page 15 LABELS & PICTOGRAMS Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. Notes: Page xiii Owner’s Guide...
  • Page 16 IF USING DRUGS OR ALCOHOL DO NOT OPERATE VEHICLE WHEN LIGHTNING IS IN THE AREA READ THE MANUAL REPLACEMENT WARNING: AVAILABLE AT NEGATIVE GROUND www.ezgo.com ELECTRICAL SYSTEM 608818 WARNING: SHORTING ACROSS TERMINALS MAY CAUSE BATTERY EXPLOSION Page xiv Owner’s Guide...
  • Page 17 SELECTOR TO ‘F’ SELECTOR TO ‘F’ SELECTOR TO ‘R’ * TURN KEY TO ‘OFF’ * PRESS ACCELERATOR * PRESS ACCELERATOR * APPLY PARKING BRAKE PEDAL GENTLY PEDAL GENTLTY 614044 www.ezgo.com www.ezgo.com 614044 WARNING READ THE MANUAL READ ALL OPERATE OPERATE MAINTAIN REPLACEMENT...
  • Page 18 MANUAL * DO NOT TOW MORE THAN REPLACEMENT 3 VEHICLES AVAILABLE AT * 12 mph (19 kph) MAX SPEED 612214 www.ezgo.com TOWING 1 VEHICLE * DO NOT DRIVE IN REVERSE WARNING INSPECT TOW BAR WARNING WARNING WHEN TOWING VEHICLES SYSTEM EVERY 30 DAYS...
  • Page 19 608823 HOT SURFACE READ THE MANUAL WARNING OPERATE ACCORDING REPLACEMENT TO LOCAL LAWS AND AVAILABLE AT REGULATIONS www.ezgo.com www.ezgo.com NO MORE THAN 2 DO NOT STAND UP CHILDREN MUST BE OCCUPANTS IN AND KEEP ENTIRE ACCOMPANIED BY EACH SEAT BODY INSIDE...
  • Page 20 LABELS & PICTOGRAMS Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. Notes: Page xviii Owner’s Guide...

  • Page 21: Serial Number Location

    OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. Serial Number Thank you for purchasing this vehicle. Before driving the vehicle, we ask you to spend some time reading this Owner’s Guide.

  • Page 22: Before Initial Use

    OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. BEFORE INITIAL USE CONTROLS AND INDICATORS Read, understand and follow the safety label on the in- Vehicle controls and indicators consist of: strument panel.

  • Page 23: Key Switch

    OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. KEY SWITCH section) is depressed. Use the LOWER section of the brake pedal to operate the service brake system. Located on the dash panel, the key switch (1) enables the basic electrical system of the vehicle to be turned on NOTICE...

  • Page 24: Headlight Switch

    OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. Maintain a safe speed when driving down hill. cle until the oil pressure is corrected. DO NOT over fill the engine.

  • Page 25: Cold Starting

    OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. COLD STARTING rapid acceleration until the engine has achieved operat- ing temperature. Starting a cold engine may require the use of the choke. All engines consume more oil than normal during the Depress the accelerator approximately 1"...

  • Page 26: Starting Vehicle On A Hill

    OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. STARTING VEHICLE ON A HILL Always handle gasoline in a well ventilated area. Always wear eye protection to protect against splashed fuel and fuel vapors.

  • Page 27: Battery

    OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. BATTERY SUN TOP AND WINDSHIELD Excessive use of accessories may drain the battery The sun top does not provide protection from and leave insufficient reserve to start the vehicle.

  • Page 28: Repair

    OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. The painted surfaces of the vehicle provide an attractive the bagwell and place a piece of wood, approximately 2" appearance and durable protection.

  • Page 29: Wheels And Tires

    OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. A tire explosion can cause severe injury or death. Never exceed the inflation pressure rat- ing on the tire sidewall. To reduce the possibility of tire explosion, pressurize tire with small amount of air applied intermittently to seat beads.

  • Page 30: Wheel Installation

    OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. NOTICE Tire plug tools and plugs are available at most automotive Valve Stem Cap parts outlets and have the advantage of not requiring the tire be removed from the wheel.

  • Page 31: Turn Signal Bulb Replacement

    OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. 5. Turn the retaining collar (8) to secure the bulb housing and install the phillips head screw (7) to secure in place.

  • Page 32: Neutral Lock

    OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. excess of 12 mph (19 kph). mechanism, hold the direction selector lever when releasing the neutral lock pin handle. DO NOT tow more than three vehicles at a time.

  • Page 33: Service And Maintenance

    OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. SERVICE AND MAINTENANCE PERIODIC SERVICE SCHEDULE  - CHECK - CHECK & ADJUST - CLEAN - REPLACE C&A REMARKS ...

  • Page 34: Capacities And Replacement Parts

    OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. REMARKS Steering Assembly - excessive play, loose or missing     hardware Tie Rods - excessive play, bent rods, loose or missing ...

  • Page 35: Hardware

    OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. HARDWARE Generally, three grades of hardware are used in the ve- hicle. Grade 5 hardware can be identified by the three Periodically, the vehicle should be inspected for loose marks on the hexagonal head and grade 8 hardware is fasteners.

  • Page 36: Tire Inspection

    OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. skin and eyes. Treat all electrolyte spills to Some service procedures may require the vehicle to be the body and eyes with extended flushing lifted.

  • Page 37: Changing The Oil

    OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. Remove the dipstick and wipe off the entire area with a NOTICE lint-free cloth. When adding oil between oil changes, do not mix brands and viscosity grades of oil.
  • Page 38 OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. Be aware that engine fluids may be hot and contact to the skin may cause severe burns. Wear rubber gloves to protect skin from expo- sure to the old oil and degreaser.

  • Page 39: Air Cleaner Inspection And Replacement

    OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. Do not overfill engine. Too much oil may cause smok- ing or allow oil to enter the air filter enclosure. To fuel Tank Air Filter...

  • Page 40: Starter/Generator Belt Tension

    OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. If the element is in acceptable condition, loose dirt may be removed by tapping the filter lightly. Do not use oil on 3/8"...

  • Page 41: Spark Plug

    OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. CLEANING THE BATTERY To reduce the possibility of damage to the vehicle, neu- tralize acid before rinsing the battery. To reduce the possibility of damage to electrical com- ponents while cleaning, do not use a pressure washer.

  • Page 42: Battery Removal And Installation

    OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. care must be used with aerosol containers of Allow the solution to sit for at least three minutes; use a battery terminal protectant.

  • Page 43: Prolonged Storage

    OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. should stop aggressively. The wheel brakes may or may not lock. Observe the vehicle stopping location or mea- sure the vehicle stopping distance from the point at which the brakes were latched.
  • Page 44 OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. and support it on jack stands before attempting to run the engine. Preparing the engine for a prolonged storage period (30 days or more) calls for a few simple steps to prevent a build up of varnish and gum in the carburetor and corro- sion in the engine.
  • Page 45 OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. Notes: Owner’s Guide Page 25...
  • Page 46 OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. Notes: Page 26 Owner’s Guide...

  • Page 47: General Specifications

    GENERAL SPECIFICATIONS GENERAL SPECIFICATIONS Owner’s Guide Page 27...

  • Page 48: Rxv Gas - Fleet Vehicle Specifications

    GENERAL SPECIFICATIONS RXV GAS - FLEET VEHICLE SPECIFICATIONS BATTERY One 12 Volt Maintenance Free 13 hp (9.7 kW) rated 24.5 cu. inch (401 cc), single cylinder, air cooled, over- ENGINE head valve, pressure fed lubrication, cartridge type full flow oil filter, transis- tor type flywheel magneto AIR CLEANER Replaceable dry cartridge element...

  • Page 49: Rxv Gas - Freedom Vehicle Specifications

    GENERAL SPECIFICATIONS RXV GAS - FREEDOM VEHICLE SPECIFICATIONS BATTERY One 12 Volt Maintenance Free 13 hp (9.7 kW) rated 24.5 cu. inch (401 cc), single cylinder, air cooled, over- ENGINE head valve, pressure fed lubrication, cartridge type full flow oil filter, transis- tor type flywheel magneto Air Cleaner Replaceable dry cartridge element...

  • Page 50: Rxv Gas - Shuttle 2 + 2 Vehicle Specifications

    GENERAL SPECIFICATIONS RXV GAS - SHUTTLE 2 + 2 VEHICLE SPECIFICATIONS BATTERY One 12 Volt Maintenance Free 13 hp (9.7 kW) rated 24.5 cu. inch (401 cc), single cylinder, air cooled, over- ENGINE head valve, pressure fed lubrication, cartridge type full flow oil filter, transis- tor type flywheel magneto AIR CLEANER Replaceable dry cartridge element...
  • Page 51 GENERAL SPECIFICATIONS 68.50” (174 cm) 45.7” (116 cm) 65.7” (167 cm) 35.5” (90 cm) 94.5” (240 cm) 38” (97 cm) 47” (119 cm) Fig. 42 Flee & Freedom Vehicle Dimensions Owner’s Guide Page 31...
  • Page 52 GENERAL SPECIFICATIONS 74” (188 cm) 45.7” (116 cm) 65.7” (167 cm) 35.5” (90 cm) 105.5” (268 cm) 38” (97 cm) 47” (119 cm) Fig. 42 Shuttle 2 + 2 Vehicle Dimensions Owner’s Guide Page 32...
  • Page 53 GENERAL SPECIFICATIONS RECOMMENDED MAX RAMP 25% GRADE OR 14° MAX RECOMMENDED MAX SIDE TILT 25% GRADE OR 14° MAX Fig. 43 Vehicle Dimensions, Incline Specifications and Turning Clearance Diameter Owner’s Guide Page 33...
  • Page 54 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings. Notes: Page 34 Owner’s Guide...

  • Page 55: Declaration Of Conformity

    D E C L A R ATI O N O F C O N F O R M I T Y DECLARATION OF CONFORMITY Page 35...
  • Page 56 D E C L A R ATI O N O F C O N F O R M I T Y Page 36...
  • Page 57 D E C L A R AT I O N O F C O N F O R M I T Y Page 37...
  • Page 58 D E C L A R ATI O N O F C O N F O R M I T Y Page 38...
  • Page 59 NOTICE NOTICE Read the following warnings before attempting to operate the Read the following text and warnings before attempting to ser- vehicle vice vehicle: In any product, components will eventually fail to perform properly as the result of normal use, age, wear or abuse. It is virtually impossible to anticipate all possible compo- nent failures or the manner in which each component To prevent personal injury or death, observe...
  • Page 60 E-Z-GO Division of Textron Inc., 1451 Marvin Gri n Road, Augusta, Georgia USA 30906-3852 TO CONTAC T US... Nor th America: Technical Assistance & Warranty Phone: 1-800-774-3946, FAX: 1-800-448-8124 Ser vice Par ts Phone: 1-888-GET-E-Z-GO (1-888-438-3946), FAX: 1-800-752-6175 International: Phone: 001-706-798-4311, FAX: 001-706-771-4609 Copyrighted Material This manual may not be reproduced in whote or in part without the express permission of...

This manual is also suitable for:

Rxv freedomRxv shuttle 2 + 2

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