Ezgo golf cart Manuals

Manuals and User Guides for Ezgo golf cart. We have 1 Ezgo golf cart manual available for free PDF download: Repair And Service Manual

Ezgo golf cart Repair And Service Manual

Ezgo golf cart Repair And Service Manual (206 pages)

gasoline powered

Brand: Ezgo | Category: Golf Cars | Size: 7 MB

Table of Contents

General Information & Routine Maintenance

11
- Safety Information
  7
- Table of Contents
  11
- Serial Number Plate and Location
  13
- Starting the Vehicle Witha Discharged Battery
  13
- Servicing the Vehicle
  13
- Fig. 1 Serial Number Plate Location
  13
- Towing
  14
- Fig. 2 Initial Service Chart
  14
- Routine Maintenance
  15
- Fig. 3 Neutral Lock (Direction Selector)
  15
- Fig. 4 Lubrication Points
  15
- Care and Cleaning of the Vehicle
  16
- Vehicle Care Products
  16
- Winter or Prolonged Storage
  17
- Torque Specifications
  17
- Fig. 5 Bolt Grades
  17
- Periodic Service Schedule
  18
- Fig. 7 Periodic Service Schedule
  19
Section 2

21
- General (Asme/Ansi)
  23
- General (Asme/Ngcma)
  25
- Before Servicing the Vehicle
  33
- General Maintenance
  33
- Important Safety Warning
  33
- Modifications to Vehicle
  33
- Notes, Cautions and Warnings
  33
- Battery Removal and Installation
  34
- Lifting the Vehicle
  35
Section 3

37
- Body
  39
  - General
    39
- Body Component Replacement
  39
  - Instrument Panel Replacement
    39
- Hardware
  43
  - Cowl Replacement
    43
    
    Front Shield Replacement
    43
    
    Rocker Panel Replacement
    43
    
    Body Replacement
    44
    
    Shuttle 2+2 Component Replacement
    44
    
    Rear Bumper Replacement
    45
    
    Wheels and Tires
    47
Front Suspension and Steering

51
- Maintenance
  54
  - Lubrication
    54
  - Wheel Bearing and King Pin Bushing Inspection
    54
  - Wheel Bearing Packing
    54
  - Wheel Bearing Adjustment
    55
  - Wheel Alignment
    55
- Front Suspension
  57
  - Front Shock Absorber Replacement
    57
  - Front Axle Replacement
    58
  - Front Spring Replacement
    58
  - Hub Replacement
    60
  - Wheel Bearing and Race Replacement
    60
- Steering
  61
Speed Control - All Cables

71
- Accelerator, Governor and Carburetor Linkage
  73
  - System Operation
    73
- Speed Control Cables
  74
- Troubleshooting
  74
- Pedal Box Adjustments
  75
  - Accelerator Pedal Arm Adjustment
    75
  - Micro Switch Adjustment
    76
  - Changing the Oil
    81
- Powertrain Maintenance
  81
  - Air Cleaner Inspection/Replacement
    83
  - Starter/Generator Belt Tension
    83
  - Cooling System Cleaning
    84
  - Spark Plugs
    85
  - Four Cycle Engine
    85
Fuel System

95
- Carburetor Operation
  97
  - Float System
    97
  - Pilot Jet System
    97
  - Main Jet System
    97
  - Choke System
    97
  - Choke Operation
    98
- General
  97
- Fuel System Component Service and Replacement
  98
  - Choke Cable and Housing Removal
    98
  - Float Level Adjustment
    100
  - Throttle Shaft Adjustment
    100
  - Carburetor Installation
    100
- Fuel Pump
  102
  - Fuel Pump Replacement
    102
- Fuel Lines and Filter
  103
- Fuel Lines & Filter - California Emission Requirement
  104
  - Carb Installation
    104
- Carburetor Troubleshooting
  105
- Fuel and Storage
  105
  - Prolonged Storage
    105
Continuously Variable Transmission (Cvt)

107
- Clutches
  109
  - Drive Clutch
    109
  - Driven Clutch
    109
  - Increased Load
    109
  - Equilibrium
    110
  - Drive Clutch Installation
    111
  - Driven Clutch Removal
    111
  - Driven Clutch Repair
    111
  - Torque Ramp Buttons
    111
  - Driven Clutch Assembly
    111
  - Driven Clutch Installation
    111
- General
  109
- Drive Belt
  112
  - Removing the Drive Belt
    112
  - Drive Belt Service
    112
- Storage
  112
  - Direction Selector
    113
  - Testing Ignition Circuit
    119
  - Electrical System Wiring Diagram
    120
  - Testing Starting Circuit
    122
  - Rear Suspension
    155
  - Rear Axle
    161
  - Neutral Lock
    163
  - Rear Axle
    163
Weather Protection

167
- Top and Windshield
  169
  - Trailering
    169
  - Golf Car Sun Top
    169
    
    Rear Support Installation
    169
  - Front Strut
    171
  - Rear Support Installation
    171
  - Front Support Installation
    171
  - Sun Top Installation
    171
- Split Windshield
  173
- One-Piece Front Windshield
  174
- Rear Windshield
  175

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