Ezgo 605586 Repair And Service Manual page 51

Gasoline powered

Table of Contents

TABLE OF CONTENTS FOR SECTION 'E'

SECTION TITLE

MAINTENANCE ......................................................................................................................................................... E - 2

Lubrication ..................................................................................................................................................... E - 2

Wheel Bearing and King Pin Bushing Inspection .......................................................................................... E - 2

Wheel Bearing Packing ................................................................................................................................. E - 2

Wheel Bearing Adjustment ............................................................................................................................ E - 3

Wheel Alignment ............................................................................................................................................ E - 3

FRONT SUSPENSION ............................................................................................................................................... E - 5

Front Shock Absorber Replacement .............................................................................................................. E - 5

Front Axle Replacement ................................................................................................................................ E - 6

Front Spring Replacement ............................................................................................................................. E - 6

Hub Replacement .......................................................................................................................................... E - 7

Wheel Bearing and Race Replacement ......................................................................................................... E - 8

STEERING ................................................................................................................................................................. E - 9

Rack Ball Joint Replacement ......................................................................................................................... E - 9

Tie Rod Inspection/Replacement ................................................................................................................. E - 10

Bellows Replacement .................................................................................................................................. E - 11

Pinion Seal Replacement ............................................................................................................................ E - 11

Spindle Replacement ................................................................................................................................... E - 12

Rack and Pinion Unit Disassembly and Inspection ..................................................................................... E - 13

Rack and Pinion Unit Replacement ............................................................................................................. E - 14

Checking/Adjusting Rack Extension-to-Rack and Pinion Unit Clearance .................................................... E - 14

Steering Wheel Replacement ...................................................................................................................... E - 15

Steering Shaft and Column Replacement ................................................................................................... E - 16

LIST OF ILLUSTRATIONS

Fig. 1 Steering and Front Suspension .......................................................................................................................... E - 1

Fig. 2 Lubrication Points ............................................................................................................................................... E - 2

Fig. 3 Bearing Adjustment ............................................................................................................................................ E - 3

Fig. 4 Wheel Alignment ................................................................................................................................................ E - 4

Fig. 5 Disconnect Intermediate Shaft to Center Steering Wheel .................................................................................. E - 4

Fig. 6 Front Suspension Components .......................................................................................................................... E - 5

Fig. 7 Front Axle Alignment .......................................................................................................................................... E - 7

Fig. 8 Hub Replacement ............................................................................................................................................... E - 8

Fig. 9 Seal Installation .................................................................................................................................................. E - 8

Fig. 10 Wheel Bearing Replacement ............................................................................................................................ E - 8

Fig. 11 Steering Components ....................................................................................................................................... E - 9

Fig. 12 Rack Ball Joint Installation .............................................................................................................................. E - 10

Fig. 13 Tie Rod Replacement ..................................................................................................................................... E - 10

Fig. 14 Bellows Replacement ..................................................................................................................................... E - 11

Fig. 15 Pinion Seal Replacement ............................................................................................................................... E - 12

Fig. 16 Spindle Replacement ..................................................................................................................................... E - 12

Fig. 17 Rack and Pinion Unit Disassembly ................................................................................................................. E - 13

Fig. 18 Spindle Contact with Front Axle ...................................................................................................................... E - 15

Fig. 19 Checking Gap ................................................................................................................................................. E - 15

Fig. 20 Clipboard Removal ......................................................................................................................................... E - 15

Fig. 21 Steering Wheel Replacement ......................................................................................................................... E - 15

Fig. 22 Steering Shaft and Column ............................................................................................................................ E - 16

Fig. 23 Small Retaining Ring Orientation .................................................................................................................... E - 17

Repair and Service Manual

FRONT SUSPENSION AND STEERING

PAGE NO.

Page E-i

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