Front Strut; Rear Support Installation; Front Support Installation; Sun Top Installation - Ezgo 605586 Repair And Service Manual

Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notes, Cautions and Warnings.
SHUTTLE 2+2 SUN TOP

Rear Support Installation

1. Tap end caps (item 7) into top of the rear support
(items 1 and 2) with rubber mallet (Ref. Fig. 2 on Page
Q-4) (See Detail D).
2. At driver side, align holes in the rear support (item 1)
with holes in seat back support bracket, making sure
that the open end of support faces the rear of vehicle as
shown.
3. Insert bolts (item 3) through washers (item 4) and
seat back support bracket. Place nylon washers (item
5) between seat back support bracket and rear support.
Secure with washers (item 4) and lock nuts (item 6) as
shown (see Detail A). Finger tighten hardware.
4. Repeat procedure with rear support (item 2) at pas-
senger side of vehicle.

Front Support Installation

1. Remove and discard four bolts from the front cowl
(See Detail B).
2. At the upper hole (both sides of vehicle), install the
front strut (item 9) with bolt (item 10) and black lock
washer (item 11) on the outside of strut, and a spacer
(item 12) between the front cowl and strut. Finger
tighten hardware.
3. At the lower hole, secure the strut with bolt (item 10)
and black lock washer (item 11) on the outside of strut,
and two black w3ashers (item 13) betwen the front cowl
and strut. Finger tighten hardware.

Sun Top Installation

1. Position sun top (item 1) onto struts (See Detail C).
2. At front support, secure sun top loosely with bolts
(item 16) washers (item 4), spacers (item 17), washers
(item 18) and lock nuts (item 6). Finger tighten hard-
ware.
3. At the rear of vehicle, secure top loosely with bolt
(item 20), washers (item 4) and lock nut (item 6).
4. Insert bolt (item 19) and washer (item 4) through the
other hole. Place spacer (item 21) between sun top and
strut. Secure with washer (item 4) and lock nut (item 6).
5. TIghten all hardware to 13 - 15 ft. lbs. (18 - 20 Nm)
torque.
Repair and Service Manual
WEATHER PROTECTION
B
B
Page Q-3