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Teledyne 6400A manual available for free PDF download: Instruction Manual
Teledyne 6400A Instruction Manual (190 pages)
SULFUR DIOXIDE ANALYZER
Brand:
Teledyne
| Category:
Analytical Instruments
| Size: 0.97 MB
Table of Contents
Table of Contents
3
1 How to Use this Manual
11
Safety Messages
12
2 Getting Started
13
Installation
13
Electrical and Pneumatic Connections
13
Figure 2-1: Removal of
15
Figure 2-2: Rear Panel
16
Figure 2-3: Rear Panel
17
Initial Operation
18
Figure 2-4: Front Panel
22
Figure 2-5: Assembly
23
Table 2-1: Final Test and
24
3 Specifications, Agency Approvals, Warranty
27
Specifications
27
Epa Equivalency Designation
28
Warranty
29
4 The 6400A so Analyzer
31
Principle of Operation
31
Figure 4-1: 6400A S
33
Instrument Description
34
Sensor Module, Reaction Cell, Detector
34
Pneumatic Sensor Board
34
Computer Hardware and Software
34
V/F Board
35
Front Panel
35
Table 4-1: Systemm
36
Figure 4-2: Front Panel
37
Table 4-2: Front Panel
37
Power Supply Module
38
Pneumatic System
38
5 Software Features
39
Index to Front Panel Menus
39
Figure 5-1: Samplem
39
Figure 5-2: Setup Menu
40
Sample Menu
41
Table 5-1: 6400A Sample
41
Set-Up Menu
42
Table 5-2: 6400A Setup
42
Table 5-3: 6400A Menu
43
Table 5-4: 6400A Menu
44
Sample Mode
45
Test Functions
45
CAL, CALS, CALZ, Calibration Functions
48
Set-Up Mode
50
Configuration Information (CFG)
50
Automatic Calibration (Autocal)
50
Data Acquisition System (DAS)
50
Range Menu
51
Password Enable
55
Time of Day Clock
55
Diagnostic Mode
55
Communications Menu
55
Table 5-5: Calibrate , S
55
Variables Menu (VARS)
56
6 Optional Hardware and Software
57
Rack Mount Options
57
Zero/Span Valves
57
Table 6-1: Zero /Spanv
58
Internal Zero/Span (IZS)
59
Autocal - Setup of IZS and Zero/Span Valves
59
Table 6-2: Setupa
60
Permeation Tube ( Used with Izs Option )
62
Figure 6-1: Permeation
64
Ma, Current Loop Output
65
Status Output
65
Table 6-3: Statuso
65
Interface
66
Setting up the RS-232 Interface
66
Table 6-4: Rs-232 Port
67
Table 6-5: Rs-232 S
68
Command Summary
69
Table 6-6: Rs-232 T
69
Table 6-7: Rs-232 C
70
Table 6-8: Rs-232 C
71
Table 6-9: Rs-232 I
72
TEST Commands and Messages
73
Table 6-10: Rs-232 T
73
WARNING Commands and Messages
74
Table 6-11: Rs-232 W
74
CALIBRATION Commands and Messages
75
Table 6-12: Rs-232 C
75
DIAGNOSTIC Commands and Messages
76
Table 6-13: Rs-232 C
76
DAS Commands and Reports
77
Table 6-14: Rs-232 D
77
Table 6-15: Rs-232 das C
77
VARIABLES Commands and Messages
80
Table 6-16: Rs-232 O
80
7 Calibration and Zero/Span Checks
83
Table 7-1: Types Ofz
84
Figure 7-1: Model
85
Manual Zero/Span Check or Calibration through the Sample Port
86
Table 7-2: Manual Zero
86
Table 7-3: Entere
87
Table 7-4: Manual Span
87
Manual Zero/Span Check or Calibration with Zero/Span Valves Option
88
Table 7-5: Manual Zero
88
Table 7-6: Manual Span
88
Automatic Zero/Span Calibration
89
Automatic Zero/Span Check
89
Manual Zero/Span Check with IZS Option
89
Calibrate on so Permeation Tube
90
Use of IZS or Zero/Span Valves with Remote Contact Closure
90
Epa Protocol Calibration
91
Calibration of Equipment
91
Table 7-7: Izs or Z/S
91
Calibration Gas Sources
92
Table 7-8: Activitym
93
Data Recording Device
94
Dynamic Multipoint Span Calibration
94
Table 7-9: Activitym
94
SO Calibration Procedure
95
Table 7-10: Epa Zero
96
Figure 7-2: Diagramo
97
Table 7-11: Epa Expected
97
Table 7-12: Epa Span
98
Figure 7-3: Diagramf P
99
Calibration Frequency
101
Other Quality Assurance Procedures
101
Table 7-13: Definition of
102
Summary of Quality Assurance Checks
103
Table 7-14: Activitym
103
ZERO and SPAN Checks
104
Recommended Standards for Establishing Traceability
105
Special Calibration Requirements for Dual Range or Auto Range
106
Table 7-15: Nist-Srm
106
Calibration Quality
107
Table 7-16: Calibration
107
References
108
8 Maintenance
109
Maintenance Schedule
109
Table 8-1: Preventative
109
Replacing the Sample Particulate Filter
110
Figure 8-1: Replacing the Figure 8-2: Reactionc
111
Replacing the Permeation Tube (Option)
112
Replacing the IZS Zero Air Scrubber (Option)
112
Cleaning Orifice and Orifice Filter
113
Cleaning the Reaction Cell
114
Pneumatic Line Inspection
114
Figure 8-3: Pneumatic
116
Leak Check Procedure
117
Light Leak Check Procedure
118
Eprom Replacement Procedure
118
9 Diagnostic, Troubleshooting
119
Operation Verification - 6400A Diagnostic Techniques
121
Fault Diagnosis with TEST Variables
121
Table 9-1: Test Functions
121
Table 9-1: Test Functions
123
Table 9-1: Test Functions
124
Table 9-1: Test Functions
125
Table 9-1: Test Functions
126
Fault Diagnosis with WARNING Messages
127
Table 9-2: Front Panel
127
Fault Diagnosis Using DIAGNOSTIC Mode
129
Table 9-3: Summary Ofd
130
Table 9-4: Diagnosticm
131
6400A Internal Variables
136
Table 9-5: Model 6400A
137
Test Channel Analog Output
138
Table 9-6: Test Channel
138
Factory Calibration Procedure (Quick Cal)
139
Performance Problems
141
AC Power Check
141
Flow Check
142
No Response to Sample Gas
142
Negative Concentration Display
143
Excessive Noise
143
Unstable Span
144
Unstable Zero
145
Inability to Span
145
Inability to Zero
146
Non-Linear Response
146
Slow Response
147
Analog Output Doesn't Agree with Display Concentration
147
Electronic Subsystem Troubleshooting and Adjustments
148
Computer, Display, Keyboard
148
Figure 9-1: Cpu Board
150
Communications
151
Figure 9-2: Rs-232 Pin
152
Voltage/Frequency (V/F) Board
154
Figure 9-3: V/F Board
159
Status/Temp Board
160
Power Supply Module
163
Table 9-7: Power Supply
163
Figure 9-4: Powers
164
Figure 9-5: Electrical
165
Table 9-8: Power Supply
166
Flow/Pressure Sensor
167
Figure 9-6: Flow /P
168
Figure 9-7: so 2 Sensor
169
Figure 9-8: so 2 Sensor
170
Reaction Cell Temp
171
Preamp Board
171
PMT Cooler
171
Figure 9-9: Pmt Cooler
173
HVPS (High Voltage Power Supply)
174
Figure 9-10: Highv
175
Optical Sensor Module Troubleshooting
176
Pmt
176
UV Lamp Adjust or Replacement
176
UV Filter Replacement
177
Shutter System
177
Pneumatic System Troubleshooting
178
Leak Check
178
Pump
178
Kicker
178
Figure 9-11: Kickerl
179
Z/S Valves & IZS Permeation Tube Oven
180
10 Tai 6400A Spare Parts List
181
Table 10-1: Tai 6400A S
181
Table 10-1: Tai 6400A S
183
Table 10-1: Tai 6400A S
184
Table 10-2: Tai Model 6400A L
184
Table 10-3: Tai Model 6400A
185
Table 10-4: Tai Model 6400A
185
Table 10-5: Tai Model 6400A E
185
Table 10-6: Tai Model 6400A S
186
Appendix A Maintenance Schedule for 6400A
187
Appendix B Electrical Schematics
189
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