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Teledyne 65DM manual available for free PDF download: Installation And Operation Manual
Teledyne 65DM Installation And Operation Manual (344 pages)
Brand:
Teledyne
| Category:
Water Pump
| Size: 28.31 MB
Table of Contents
Table of Contents
17
Section 1 Introduction
27
About this Manual
27
Specifications
27
Flow Rate Range
28
65DM Technical Specifications
30
100DM Technical Specifications
31
100DX Technical Specifications
32
D Technical Specifications
33
D Technical Specifications
34
500Hpx Technical Specifications
35
1000D Technical Specifications
36
Flow Rate Range
37
Hpx Flow Rate Range
38
1000D Flow Rate Range
38
Unpacking
39
Controls and Indicators
40
Pump Controller Front Panel Label
40
Pump Controller Key Functions
41
Pump Controller Rear Panel Connectors
42
Pump Rear Panel Connectors
43
Electrical Connections
44
Pump Front Panel
44
Cabling
45
Pump
46
Preliminary Checkout
47
Menu
48
Three Pump Stop Menu
49
Section 2 Fluid System Connections and Accessories
51
Introduction
51
Fluid System Connections
51
Ports
51
Installation Tips
52
Tubing Requirements
52
Accessory Packages
53
D Series Syringe Pump Accessory Packages
53
Installing the Fittings (260D, 65DM, and 100DM/DX Only)
54
Tubing Adapter for 30D/65D Pumps
54
Draining Overflow
55
Cylinder Washing: Wash Gland
55
Drain Tube Installation and Wash Gland Connection
56
Cylinder Washing: Nitrogen Purge
57
Flushing Pumps with External Transducers
58
Fluid Connection Accessories
58
Manual Refill Kit
58
Manual Outlet Valve Kit
59
Manual Refill Kits
59
CO Cylinder Connection Package
60
Manual Outlet Valve Kits
60
CO Cylinder Connection Package 68-1247-043
60
Outlet Valve Package Connection
60
In-Line Filter Package
61
Temperature and Pressure Controls
62
Cylinder Insulating Cover
62
Temperature Control Jacket
63
Packages and Parts
64
Fluid Fittings
64
Removing the Cylinder Cap with Wrenches
66
Temperature Control Jacket Installation
67
Back Pressure Regulation
68
Seal Options
69
Seal Selection Chart
70
Section 3 Basic Programming and Operation
71
Introduction
71
General Controller Information
71
Rates, Units, and Limits
71
Programming Screens
71
Run Screens
72
Selecting Operating Parameters
73
Main Menus
73
Menu One
73
Flow And/Or Pressure Units of Measure
73
Pump Selection (if Multiple Pumps)
74
Refill
74
Power Failure [STOP]
75
System Reset (Restore Default Settings)
75
Display Contrast
75
Menu Two
75
Serial Option
76
Pump Status
76
External Control
76
Multiple Pumps
76
Total Volume Reset
76
Valve
77
Menu Three
78
Poor Fill Alarm
78
Diagnostic Menu
78
Pressure Calibration
78
Diff. Modes
79
Press. Integral
79
Pressure Deadband
79
Menu Four
79
Modbus Options
79
Front Panel Keys
80
Prgm Grad
80
Hold
80
Recall
80
Store
80
Refill
80
Limits
80
Limits Menu
81
Rapid Press
82
Disp
83
Acc Ctrl
83
Zero Press
83
Control of Multiple Pumps
83
Multi-Pump Operation
84
Independent Control of up to Four Separate Pumps
84
Key Functions in the Multi-Pump Mode
84
Operating Modes
85
Constant Flow
86
Constant Pressure
86
Dispense Mode
87
External Control
88
External Control: Analog
88
Wire Connections
88
Preparation
89
External Control for Refill
89
Calculation Examples
90
Setup
90
Remote RUN/STOP
91
Wire Connections
91
Analog Flow Rate and Volume Output Options
92
Voltage Analog Output
92
Current Loop Output
93
Analog Output Options (Connections to Female 25 Pin Sub-D)
93
Analog Output Signal/Sub-D Pins for 4-20Ma
94
Analog Output Signal/Sub-D Pins for 0-10 VDC
95
Section 4 Gradient Pumping for Pressure, Flow, and Concentration Modes
97
Introduction
97
Manual Refill Valve Kits
97
Connecting the System
98
Manual Outlet Valve Kits
98
Swaging Detail
98
Inlet Connections
100
Outlet Connections
101
Dual Gradient System Connections
102
Inlet Valves (a & C) Are from Refill Valve Kits)
103
Single-Pump Gradient Programming
104
Dual Pump Concentration Gradient Programming
106
Review, Revise, & Hold Options
108
Program Conclusion
108
Section 5 Continuous Flow Introduction, Installation, & Operation
111
Introduction
111
Continuous Flow Check Valves
111
Check Valve Technical Specifications
112
Dual Check Valve Installation
112
Continuous Flow Technical Specifications-Check Valves
112
Inlet Tubing
113
Check Valve Package Installation: 65DM/100D/265D/500D Pumps
114
Continuous Flow Check Valve Package for 100D/260D /500D, Part #68-1247-059
115
Continuous Flow Check Valve Package for 1000D, Part #68-1247-128
116
Check Valve Package Installation: 1000D Pump
116
Continuous Flow Air Valves
117
Dual Air Valve Installation
117
Continuous Flow Technical Specifications-Air Valves
117
Air Valve Installation for 65DM, 100DM/DX, 260D, and 500D Pumps
119
Air Valve Installation for 500Hpx Pumps
120
Air Valve Installation for 1000D Pump
121
Air Valve Installation for 65D Pump
122
Continuous Flow Electric Valves
123
Technical Specifications
123
Continuous Flow Technical Specifications-Electric Valves
123
Dual Electric Valve Installation
124
Electric Valve Installation
125
User Supplied Valves
126
Accessory Control Digital Outputs
126
Continuous Flow Mode
127
Defining Operation
127
Constant Flow Mode
128
Constant Pressure Mode
129
No Check Valve
130
To Run or Stop
131
Tips for Running Continuous Flow
131
Section 6 Modifier Addition
133
Overview
133
Installing the Kit
133
Modifier Addition Kit Installation (Two-Pump Configuration)
134
Modifier Addition Kit for Two Pumps (Part #68-1247-079)
135
Modifier Addition Kit Installation (Continuous Flow)
135
Modifier Mode Setup
136
Modifier Addition Components for Continuous Flow System
136
Two Pump Operation
137
Programming
138
Mininum Modifier Pressure Setting
139
Modifier Concentration
139
Refilling
140
Section 7 Modbus Configuration
143
Overview
143
Modbus RTU
143
Modbus TCP/IP
144
Modbus Configuration Options
144
Modbus TCP/IP Configuration Options
144
Modbus RTU Configuration Options
144
Supported Modbus Function Codes
145
Exception Responses
145
Coils
146
Holding Registers
149
Section 8 Serial Interface
155
Overview
155
Network Control and Communication
156
Serial Pin Connections
156
USB Interface
157
Cabling for Serial Control
157
One Controller
157
Two Controllers (Compiler Required)
158
Three or more Controllers (Compiler Required)
158
Serial Control Check List
159
Controller Setup
159
Restore Defaults (if Desired)
159
Change Defaults
159
Verify Operation
160
User-Written Software
160
Dasnet
160
Universal Driver from Teledyne Isco
161
Conversion of Pump Commands to DASNET Frames
162
Example of BASIC Program to Demonstrate Conversion of Pump Commands to DASNET Frames
162
Conversion of Pump Commands to DASNET Frames
163
Example of C Program to Demonstrate Conversion of Pump Commands to DASNET Frames
163
Of Pump Commands to DASNET Frames
164
Serial Commands for the D Series Pump
174
Serial Commands
174
Get Status Command
179
Get Status String "G" Command
180
Get All Status String "G&" Command
181
Get All Status Strings from Four Pump Operation "G&2" Command
182
Gradient Download Command
183
Gradient Upload Commands
183
Gradient Download Commands - Two Pump Flow Gradient
184
Gradient Upload Commands - Single Pump Flow Gradient
185
Gradient Upload Commands - Two Pump Flow Gradient
186
Range Command
187
Error Messages
188
Section 9 Pump Maintenance, Troubleshooting, and Servicing
189
Introduction
189
Service Department
190
How to Ship Returns
190
Maintenance Kits
191
General Cleaning
192
Resetting the System
192
Basic Reset
192
Hard Reset
192
Diagnostic Menu
194
Lcd Test
194
Analog Inputs
194
Keypad Test
195
Motor Control/Limits
195
Serial Test
196
Removing the Case Top
197
Controller Case Top Removal
197
Pump Case Top Removal
198
Test Points
199
Power Supply (A1)
199
Controller
199
Lubrication
200
Ball Nut
200
Seal Cleaning and Replacement
201
Piston Seal (Excludes 30D)
202
Piston Seal Break-In (Aqueous Seals Only)
202
All Other Piston Seals
203
Wiper Seal (Excludes 30D)
203
Piston Wrench Tools
204
Wear Ring Cleaning and Replacement
205
Flushing the Cylinder
205
Gas Solvent Changeover
205
Liquid Solvent Changeover and Flushing
206
Overpressure Conditions
206
Shear Key
207
Replacement Shear Keys
207
Replacement Using Installation Tool
208
Accessing the Shear Key
208
Replacement Without Installation Tool
209
Pump Bearings (30D and 65DM Only)
209
Completion of Shear Key Replacement
210
Motor Brushes
211
D Series Motor Brush Replacement
212
Motor Brush Disassembly
213
Hpx Motor Brush Replacement
214
Two Pin Connector
215
Location of Screws and Washers Holding the Motor in Place
216
Support Plate
217
Set Screws Holding the Two Negative Brushes
218
Connector Connected to the Brush
219
Loosen the Connector
220
Location of Locating Pins
221
Motor Plate and Bearing Plate
222
Calibrations
223
Pressure Transducer Calibration
223
A/D Circuit Adjustment
223
Limit Sensor Adjustment
223
Limit Sensor Replacement
225
Limit Sensor Calibration (Excludes 30D)
227
Limit Sensor Calibration
228
Electric Valve Motor Calibration
229
Electric Valve Motor Voltage
230
Electric Valve Motor Adjustment
231
Appendix A Replacement Parts
233
Replacement Parts
233
D Series Controller
234
1000D Pump
237
DX Pump
241
500Hpx Pump
245
100DM/DX and 260D Pumps
248
Pump
252
65Dm
265
Power Circuit Board
279
Analog Output Circuit Board
283
Interface Circuit Board
285
Dual Electric Valve Package
287
Single Electric Valve Package
289
SST Dual Air Valve Package for 100/260D/500D
291
SST Dual Air Valve Package for 1000D
293
Single Air Valve Package
295
Dual Air Valve Package for 500Hpx
297
Dual Check Valve Package for 100/260/500D
299
Dual Check Valve Package for 1000D
301
Single Check Valve Package
303
Appendix B Continuous Flow Introduction, Installation, and Opera- Tion for 30D
307
Introduction
307
Continuous Flow Air Valves
307
Dual Air Valve Installation
308
Air Valve Installation for 30D Pump
309
Continuous Flow Electric Valves
310
Technical Specifications
310
Dual Electric Valve Installation
311
Electric Valve Installation
312
User Supplied Valves
313
Continuous Flow Mode
314
Defining Operation
315
Keystrokes to Specify Valve Type
315
Keystrokes to Reset Volume Totalizer
315
Constant Flow Mode
316
Constant Pressure Mode
316
Keystrokes to Set up Constant Flow
316
Keystrokes to Set up Constant Pressure
316
No Check Valve
317
To Run or Stop
318
Tips for Running Continuous Flow
318
Replacement Parts List
320
Pump
320
Air Valve
323
Electric Air Valve
325
B-1 Continuous Flow Technical Specifications-Air Valves:
344
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