Removing The Primary Sheave; Removing The Secondary Sheave; Disassembling The Primary Sheave - Yamaha 2007 XP500 Service Manual

EAS24620

REMOVING THE PRIMARY SHEAVE

1. Remove:
Primary sheave nut "1"
G
Secondary sheave nut "2"
G
NOTE:
While holding the primary and secondary
sheave with the sheave holder, loosen the nut.
Sheave holder
90890-01481
2. Install:
Bolts "1"
G
NOTE:
Insert M6 bolts (more than 45 mm (1.77 in)) into
the holes of the secondary sheave assembly,
and then tighten the bolts to open the secondary
sheave assembly.
1
V-BELT AUTOMATIC TRANSMISSION
1
2
EAS24630

REMOVING THE SECONDARY SHEAVE

1. Remove:
Secondary sheave assembly "1"
G
Primary sheave assembly "2"
G
V-belt "3"
G
NOTE:
Before removal, apply "a" and "b" alignment
G
marks.
Align these marks during reassembly.
G
Remove the primary sliding sheave, second-
G
ary sheave assembly and V-belt together.
a
1
2. Remove:
Primary fixed sheave "1"
G
EAS15B4002

DISASSEMBLING THE PRIMARY SHEAVE

1. Remove:
Cam "1"
G
Slider "2"
G
Weight "3"
G
5-54
3
2
b
1
3
2