Yamaha 2007 XP500 Service Manual page 196

Rear brake master cylinder holder
bolt
10 Nm (1.0 m•kg, 7.2 ft•lb)
NOTE:
Install the rear brake master cylinder holder
G
with the "UP" mark facing up "a".
Align the rear brake master cylinder with the
G
projection "b" in the handlebar.
First, tighten the upper bolt, then the lower bolt.
G
b
a
2
5. Connect:
Rear brake lock lever cable
G
NOTE:
Lubricate the inside of the rear brake lock lever
cable and parking brake lever with a thin coat of
lithium-soap-based grease.
6. Install:
Left handlebar switch "1"
G
NOTE:
Align the projection "a" of the left handlebar
switch with the hole "b" on the handlebar.
b
7. Install:
Front brake master cylinder "1"
G
Front brake master cylinder holder "2"
G
NOTE:
Install the front brake master cylinder holder
G
with the "UP" "a" mark facing up.
Align the front brake master cylinder with the
G
projection "b" in the handlebar.
First, tighten the upper bolt, then the lower bolt.
G
1
1
a
8. Install:
Throttle grip
G
Throttle cables
G
NOTE:
Lubricate the inside of the throttle grip with a thin
coat of lithium-soap-based grease and install it
onto the handlebar.
9. Install:
Right handlebar switch "1"
G
EWA13720
WARNING
Make sure the throttle grip operates smooth-
ly.
NOTE:
Align the projection "a" of the right handlebar
switch with the punch mark "b" on the handlebar.
10.Adjust:
Throttle cable free play
G
Refer to "ADJUSTING THE THROTTLE CA-
BLE FREE PLAY" on page 3-8.
Throttle cable free play
3.0–5.0 mm (0.12–0.20 in)
11.Adjust:
Rear brake lock lever cable length
G
Refer to "ADJUSTING THE REAR BRAKE
LOCK LEVER CABLE" on page 3-23.
4-56
HANDLEBAR
1 b
a
2