Yamaha 2007 XP500 Service Manual page 101

1. Plastic holder
2. Brake hose holder 2
3. Brake hose holder 1
4. Front brake hose
5. Front wheel sensor lead
6. Front wheel sensor
7. Front housing
A. Engage the hose holder rib more than 3
notch.Face the hose holder projection to the
back.
B. Make sure that the white paint on the brake
hose faces to back (right side only).
C. Install the hose holder to the innermost
securely.
D. Turn the handlebar completely to the right, and
then fasten the brake hose and front wheel sen-
sor lead together with the plastic holder.
E. Fasten the front wheel sensor lead along the
inside of the brake hose.
F. Install the stopper to lower bracket projection.
G. Fasten the front wheel sensor lead to the center
of brake hose holder.
H. Fasten the front wheel sensor lead along the
outside of the brake hose.
I. Pass the front wheel sensor lead between the
brake hose and front fork.
J. Make sure that the stopper touches the outer
tube stay.
K. 30 – 40 mm (1.18 – 1.57 in)
L. Make sure that brake pipe touches the projec-
tion.
M. Make sure that the slot in the sensor housing
fits stopper on the outer tube.
N. Make sure that the brake hose holder touches
the projection of the outer tube.
O. Make sure that the brake hose joint touches the
projection of the outer tube.
P. Install the brake hose to the brake caliper, and
then tighten the brake hose holder.
Q. Tighten the union bolt before install the brake
hose to the outer tube.
2-64
CABLE ROUTING