Travis Industries Xtreme 6020 Installation Manual

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WARNING:
If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas supplier.
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance
and shall be installed for the protection of children
and other at-risk individuals.
This appliance may be installed in an aftermarket, permanently located, manufactured home
(USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Travis Industries, Inc.
 Copyright 2014, T.I.
Xtreme 6020
(with screen)
Installation Manual
HOT GLASS WILL CAUSE
BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
12521 Harbour Reach Dr., Mukilteo, WA 98275
$10.00
Report # 100866534PRT-001
 Built-In Direct-Vent
Power-Vent Fireplace
 Natural Gas – 98500325
 LP (Propane) - 98500326
4140717
Tested and Listed by
www.travisproducts.com
100-01351

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Summary of Contents for Travis Industries Xtreme 6020

  • Page 1 Xtreme 6020 (with screen) Installation Manual WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
  • Page 2: Overview

    Introduction Overview This manual details the installation requirements for the Xtreme 6020 fireplace. For operating and maintenance instructions, refer to the Owner's Manual (part # 100-01247). Listing Details This appliance was listed by Intertek (Warnock Hersey) to ANSI Z21.50b-2009 / CSA 2.22b-2009 - report # 3183426 The listing label is chained to the appliance near the glass frame.
  • Page 3: Table Of Contents

    Facing Requirements ..........36   Fiber Board Installation ........37   Facing Example – Flush Drywall ....... 39   Framing Setback ..........40   Facing Example – Thick Facing ......41   Mantel Requirements ..........42 © Travis Industries 4140717 100-01351...
  • Page 4: Safety Warnings

    Do not operate if any portion of the heater was submerged in water or if any corrosion occurs. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. © Travis Industries 4140717 100-01351...
  • Page 5  Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).
  • Page 6: Installation Options

    1378mm 21-3/4" 552mm 62" 1575mm 23-1/2" 597mm 12" 305mm (a) Measurement to Cover Box (back edge) (b) Front Edge (front edge of framing (c) Framing Set-Back (d) Facing Guide (protrudes to the front of drywall) © Travis Industries 4140717 100-01351...
  • Page 7: Packing List

    Shipped with fireplace if 98500769 ordered at same time Lifting Handles Shipped with fireplace if 98500711 ordered at same time 5/8” Drywall Spacer Required for Shipped with fireplace if 210-16972 requested at same time 5/8” Drywall © Travis Industries 4140717 100-01351...
  • Page 8: Recommended Installation Procedure

    Attach included fiber-board to fireplace and framing. Install 2” fiber-board strip above facing guide.  Install the drywall and/or facing.  Install the hearth (if applicable).  Install the facing (if applicable).  Install the mantel (if applicable).  Finalize the installation (see page 43). © Travis Industries 4140717 100-01351...
  • Page 9: Lifting Handle Installation

    Installation (for qualified installers only) Lifting Handle Installation The Travis Industries lifting handles (sku 98500711) may be attached to the fireplace to aid in placement. Two lifting plates, included with the fireplace, allow for the handles to attach. Follow the directions below to install.
  • Page 10: Massachusetts Requirements

    See Gas Connection section for additional Commonwealth of Massachusetts requirements. © Travis Industries 4140717 100-01351...
  • Page 11: Fireplace Placement Requirements

    HINT: We typically have displayed this fireplace on a 24” to 36” raised platform. Keep in mind that the firebox opening (base of the flames) is 12” above the base. Desired position may vary depending upon room size, typical viewing angle, and aesthetic intent. © Travis Industries 4140717 100-01351...
  • Page 12: Min. Framing Dims. - Air Inlet Through Rear Wall Or Sides

    NOTE: An additional 5" (127mm) is required to each side of the framing if the air inlets are routed vertically from the sides (see "Air Inlet Requirements" for details). 5" Air Inlets 127mm 24" 610mm 68-1/2" 1740mm 5" 127mm © Travis Industries 4140717 100-01351...
  • Page 13: Min. Framing Dims. - Air Inlet From Behind Fireplace

    Installation (for qualified installers only) Min. Framing Dims. – Air Inlet from Behind Fireplace Side View of Air Inlet From Behind Fireplace Air Inlet 77-1/2" 1969mm 30-1/2" 775mm 68-1/2" 1740mm © Travis Industries 4140717 100-01351...
  • Page 14: Floor Mounting Brackets

    The fireplace has floor mounting brackets on both sides. Secure the fireplace to the flooring with three screws.. (a) NOTE: Make sure the face of the fireplace is flush with the front of the framing. © Travis Industries 4140717 100-01351...
  • Page 15: Metal Framing

    Secure the bottom channel (“a” – the thicker, 16 gauge channel) to the fireplace using sheet metal screws (maximum screw length is 1”). Secure the top channel (“b”) to the framing. Then secure the metal studs to the channels (the metal channel has pre-drilled holes for securing the studs). © Travis Industries 4140717 100-01351...
  • Page 16: Gas Line Requirements

    Contact the local gas supplier if the regulator is at an improper pressure. Gas Line Location The gas line is located on the left side of the appliance in the location shown below. The gas inlet accepts a 3/8” FPT. 1" 25mm 2-1/2" 64mm 13-1/2" 343mm © Travis Industries 4140717 100-01351...
  • Page 17: Accessing Internal Components

    Remove the screws holding the left access panel in place. Remove the access panel and place it aside (take care to prevent damage the wiring leading to the snap disc). © Travis Industries 4140717 100-01351...
  • Page 18: Internal Shut Off Valve Access

    Remove the left side access panel (see page 17) The shutoff valve is located near the gas inlet. Reach in and turn the gas control valve or use a tool to carefully reposition the valve knob. © Travis Industries 4140717 100-01351...
  • Page 19: Mounting The Battery Box

    Cover Plate, Switch, and Screws (included) - Make sure the switch on the cover plate lines up with the switch on the battery box. Remove the cover plate Battery Box Wire to access the batteries. Wire Length 12' © Travis Industries 4140717 100-01351...
  • Page 20: Mounting The Battery Box (Continued)

    The battery box wire is shipped secured to the side of the fireplace. Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. © Travis Industries 4140717 100-01351...
  • Page 21: Electrical Connection

    Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Receptacles Romex Clamp Black (black) Common White (white) Ground Green (green) Electrical Hookup Wires (labeled 120VAC IN) Exhaust Damper Wire Harness Exhaust Blower Wires © Travis Industries 4140717 100-01351...
  • Page 22: Wiring The Exhaust Blower

    Exhaust Blower Junction Box Molex (installed in fireplace) Remove the cover plate on the exhaust blower housing. Route the electrical line through the romex connector and attach the 120v wiring as detailed in the wiring diagram. © Travis Industries 4140717 100-01351...
  • Page 23: Wiring The Exhaust Blower (Continued)

    Re-attach the junction box cover (see photo below to right). Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Exhaust Damper Wire Harness © Travis Industries 4140717 100-01351...
  • Page 24: Air Inlet Requirements

    NOTE: You must use two air inlets (one from the left and one from the right).  Maximum air inlet length is 20’ (6 M) using 6” (152mm) diameter flexible duct. For air inlet runs over 20’ (6 M) consult with Travis Industries to have the vent supply re-sized. Insulated ducts may be used. ...
  • Page 25: Air Inlet Installation

    The inlet damper requires a framed opening that is 8” (203mm) wide by 9” (229mm) tall. Secure the inlet damper plate to the framing. Slide the inlet damper into place. Secure the inlet damper to the inlet damper plate. © Travis Industries 4140717 100-01351...
  • Page 26: Air Inlet Installation (Continued)

    Use suitable tape to seal the duct joint. Route the flex duct to the fireplace air inlet. Connect the wires from the air inlet damper to the wires from the fireplace. NOTE: The air inlet wires may be shortened to ease installation. © Travis Industries 4140717 100-01351...
  • Page 27: Vent Requirements

     Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. © Travis Industries 4140717 100-01351...
  • Page 28: Approved Vent

    Before installing vent sections, place a bead of high-temperature silicone around the joint to ensure an air-tight seal.  Lock the vent sections together and use screws to secure.  Horizontal sections require non-combustible support every three feet (e.g.: plumbing strap) © Travis Industries 4140717 100-01351...
  • Page 29: Approved Vent Configurations

    Maximum Vertical Drop = 3’ (1 M) Below base of fireplace  Minimum Vent Length = 54” (1372mm) * Those installations with a total vent length over 140’ (42 M), contact Travis Industries for further review and approval. 140 feet (42m)
  • Page 30: Exhaust Baffle

    20 feet (6m) 0 feet To open the baffle, access the area inside the firebox at the very top. Loosen the four nuts holding the exhaust baffle in place. Slide the baffles outwards and re-tighten to secure. © Travis Industries 4140717 100-01351...
  • Page 31: Rheostat Adjustment

    The rheostat is located under the fireplace access cover on the left side. Remove the glass frame to access. NOTE: Make sure to re-install the rotating plate correctly. If you put it on upside-down it will not calibrate correctly. The rheostat is located under the access panel on the left side. © Travis Industries 4140717 100-01351...
  • Page 32: Termination Requirements

    Minimum 24” (610mm) horizontal clearance to any surface (such as an exterior wall) – for vertical terminations NOTE: Measure clearances to the nearest edge of the exhaust hood. • Vent termination must not be located where it will become plugged by snow or other material © Travis Industries 4140717 100-01351...
  • Page 33: Exhaust Box Mounting

    (for qualified installers only) Exhaust Box Mounting Exhaust Box Dimensions 11.25" 286mm 2.75" 70mm 2.875" 2.875" 7.75" 73mm 73mm 197mm 11.75" 298mm 20.25" 514mm 21.5" 546mm 10.75" 273mm 17" 21.75" 432mm 552mm 22.75" 24.75" 578mm 629mm © Travis Industries 4140717 100-01351...
  • Page 34: Framing For Exhaust Box

     Box may be mounted in a vertical or horizontal position. If mounted in a horizontal position, the box must be mounted with the cooling holes on top (to allow for proper airflow). Cooling Holes © Travis Industries 4140717 100-01351...
  • Page 35: Hearth Requirements

    A hearth is not required for this fireplace. If a hearth is installed, it must not extend above the tile stop (see item “a” below). The hearth (see item “b” below) may be combustible or non-combustible. © Travis Industries 4140717...
  • Page 36: Facing Requirements

    Use mastic or thin set (or other non- combustible, non-odorous adherent) to attach the facing. NOTE: Screws may be used to secure cement board or tile backer to the fireplace. Do not penetrate the fireplace more than 1/2” (13mm). © Travis Industries 4140717 100-01351...
  • Page 37: Fiber Board Installation

    HINT: Mark the locations of the steel studs on the tile stop prior to placing the fiberboard. This will insure your screws line up with the studs. Install the second large piece of fiber board. © Travis Industries 4140717 100-01351...
  • Page 38 The top strips are installed over the tile stop. These two pieces provide the 2” of non- combustible material required above the tile stop (used only for flush drywall – see “Facing Example – Flush Drywall” on page 39). © Travis Industries 4140717 100-01351...
  • Page 39: Facing Example - Flush Drywall

    (g) Drywall to the side of tile stop. (h) Two layers of ½” (12mm) drywall are used below the tile stop to make the facing flush. (i) 5/8” (15mm) Drywall spacer (used to postion the fiber board flush with the drywall). © Travis Industries 4140717 100-01351...
  • Page 40: Framing Setback

    The framing may be setback the thickness of the drywall to allow the drywall to overlap the fiberboard. See the illustration below. 30-1/2" 775mm 1/2" 12mm 23-1/2" 597mm 5/8" 15mm (a) Fiber board to side of fireplace (b) Drywall © Travis Industries 4140717 100-01351...
  • Page 41: Facing Example - Thick Facing

    (d) 3/8” (9mm) gap is required around the perimeter of the tile stop to allow for the glass trim to install correctly. (e) Fiber board to the side of tile stop. (f) Tile stop. (g) ½” Tile board (or other suitable material) installed below the tile stop. © Travis Industries 4140717 100-01351...
  • Page 42: Mantel Requirements

    A combustible or non-combustible mantel may be installed a minimum of 2” (51mm) above the tile stop (33-3/4” 857mm above the base of the fireplace).  The mantel may be a maximum of 12” (305mm) deep. Maximum 12" 305mm Minimum 2" 51mm © Travis Industries 4140717 100-01351...
  • Page 43: Steps For Finalizing The Installation

    NOTE: The right air shutter is reversed. Look for the markings on the air shutter when adjusting. d) With the correct air shutter setting the fireplace should have a uniform flame height from left to right with no sooting. © Travis Industries 4140717 100-01351...
  • Page 44: Crushed Glass Installation

    NOTE: If flame quality is excessively fast and flickering or slow and lazy you may need to adjust the exhaust blower rheostat. This adjustment is best not made unless you are 100% certain. Contact Travis Industries before adjusting the rheostat.
  • Page 45: Glass Frame Removal And Installation

    Remove and install the included glass screen (barrier) as shown below. Take care in working with the magnets, they are very strong. Six magnets secure the glass screen to the glass frame (magnets are shipped pre-attached to the glass screen). Install the glass screen over the glass frame. © Travis Industries 4140717 100-01351...
  • Page 46: Glass Frame Removal

    To install the glass, place the bottom of the glass frame on the ledge in front of the firebox. Make sure the tabs on the glass insert into the slots on the fireplace. Rotate the glass frame up and re-attach both latches. © Travis Industries 4140717 100-01351...
  • Page 47: Wiring Diagram

    Green Wall Mounted Exhausto (4) AA Batteries Exhaust Blower Junction Box Blower Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. © Travis Industries 4140717 100-01351...
  • Page 48: Fuse Location

    Fuse Location  This fireplace includes 2 fuses for the upper and lower accent lights. The fuses are located under the center access panel (see page 17 for instructions). Upper Lights Fuse Lower Lights Fuse © Travis Industries 4140717 100-01351...
  • Page 49: Power Heat Duct Wiring

    Connect the power heat duct(s) to either of the two outlets on top of the fireplace. NOTE: For the Xtreme 6020 II, the power heat duct blower speed is controlled manually through the rheostat included with the power heat duct. See the wiring diagram below.
  • Page 50 ..........43 Termination Requirements ............32 Vent Clearances ................. 27 Vent Firestop ................27 Vent Installation ................28 Vent Requirements ..............27 Wiring the Exhaust Blower (continued) ........23 Wiring the Exhaust Blower ............22 © Travis Industries 4140717 100-01351...

This manual is also suitable for:

9850032598500326

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