Travis Industries Xtreme 6020 Installation Manual
Built-in direct-vent power-vent fireplace
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Also See for Xtreme 6020:
- Owner's manual (18 pages) ,
- Owner's manual (22 pages) ,
- Installation manual (50 pages)
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WARNING:
-
Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service
agency or the gas supplier.
Tested and Listed by
Report # 3183426
Installation Manual
Installer:
After installation give this manual to
the home-owner and explain operation
of this fireplace.
© Copyright 2010, T.I.
If the information in these instructions is not followed exactly, a
fire or explosion may result causing property damage, personal
injury or loss of life.
$10.00
100-01246_000
4091229
Xtreme 6020
Fireplace
Built-In Direct-Vent Power-Vent
Fireplace
• Natural Gas - 98500325
• LP (Propane) – 98500326
This appliance is only for use with the
type(s) of gas indicated on the rating
plate.
www.travisproducts.com
4800 Harbour Pointe Blvd. SW
Mukilteo, WA 98275
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Table of Contents
Related Manuals for Travis Industries Xtreme 6020
Summary of Contents for Travis Industries Xtreme 6020
- Page 1 Xtreme 6020 Fireplace Built-In Direct-Vent Power-Vent Fireplace • Natural Gas - 98500325 • LP (Propane) – 98500326 This appliance is only for use with the type(s) of gas indicated on the rating plate. WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
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Page 2: Overview
Introduction Overview This manual details the installation requirements for the Xtreme 6020 fireplace. For operating and maintenance instructions, refer to the Owner's Manual (part # 100-01247). Listing Details This appliance was listed by Intertek (Warnock Hersey) to ANSI Z21.50b-2009 / CSA 2.22b-2009 - report # 3183426 The listing label is chained to the appliance near the glass frame. -
Page 3: Table Of Contents
Steps for Finalizing the Installation ..................42 Air Shutter Adjustment ......................42 Crushed Glass Installation ....................43 Glass Frame Removal and Installation ................... 44 Glass Trim ..........................45 Wiring Diagram ........................46 © Travis Industries 4091229 100-01246_000... -
Page 4: Safety Warnings
All other work must be done by a trained technician. Don't modify or replace orifices. • The viewing glass should be opened only for conducting service. • Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace. © Travis Industries 4091229 100-01246_000... - Page 5 The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off. • Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your fireplace, and assumes no responsibility of any consequential damage(s).
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Page 6: Installation Options
1378mm 21-3/4" 552mm 62" 1575mm 23-1/2" 597mm 12" 305mm (a) Measurement to Cover Box (back edge) (b) Front Edge (front edge of framing (c) Framing Set-Back (d) Facing Guide (protrudes to the front of drywall) © Travis Industries 4091229 100-01246_000... -
Page 7: Packing List
Shipped with fireplace if 98500769 ordered at same time Lifting Handles Shipped with fireplace if 98500711 ordered at same time 5/8” Drywall Spacer Required for Shipped with fireplace if 210-16972 requested at same time 5/8” Drywall © Travis Industries 4091229 100-01246_000... -
Page 8: Recommended Installation Procedure
Attach included fiber-board to fireplace and framing. Install 2” fiber-board strip above facing guide. • Install the drywall and/or facing. • Install the hearth (if applicable). • Install the facing (if applicable). • Install the mantel (if applicable). • Finalize the installation (see page 42). © Travis Industries 4091229 100-01246_000... -
Page 9: Lifting Handle Installation
Installation (for qualified installers only) Lifting Handle Installation The Travis Industries lifting handles (sku 98500711) may be attached to the fireplace to aid in placement. Two lifting plates, included with the fireplace, allow for the handles to attach. Follow the directions below to install. -
Page 10: Massachusetts Requirements
See Gas Connection section for additional Commonwealth of Massachusetts requirements. © Travis Industries 4091229 100-01246_000... -
Page 11: Fireplace Placement Requirements
HINT: We typically have displayed this fireplace on a 24” to 36” raised platform. Keep in mind that the firebox opening (base of the flames) is 12” above the base. Desired position may vary depending upon room size, typical viewing angle, and aesthetic intent. © Travis Industries 4091229 100-01246_000... -
Page 12: Min. Framing Dims. - Inlet Through Rear Wall Or Sides
Installation (for qualified installers only) Min. Framing Dims. – Air Inlet Through Rear Wall or Sides 77-1/2" 1969mm 23-1/2" 597mm 68-1/2" 1740mm © Travis Industries 4091229 100-01246_000... -
Page 13: Min. Framing Dims. - Inlet From Behind Fireplace
Installation (for qualified installers only) Min. Framing Dims. – Air Inlet from Behind Fireplace Side View of Air Inlet From Behind Fireplace Air Inlet 77-1/2" 1969mm 30-1/2" 775mm 68-1/2" 1740mm © Travis Industries 4091229 100-01246_000... -
Page 14: Floor Mounting Brackets
The fireplace has floor mounting brackets on both sides. Secure the fireplace to the flooring with three screws.. (a) NOTE: Make sure the face of the fireplace is flush with the front of the framing. © Travis Industries 4091229 100-01246_000... -
Page 15: Metal Framing
Secure the bottom channel (“a” – the thicker, 16 gauge channel) to the fireplace using sheet metal screws (maximum screw length is 1”). Secure the top channel (“b”) to the framing. Then secure the metal studs to the channels (the metal channel has pre-drilled holes for securing the studs). © Travis Industries 4091229 100-01246_000... -
Page 16: Gas Line Requirements
Contact the local gas supplier if the regulator is at an improper pressure. Gas Line Location The gas line is located on the left side of the appliance in the location shown below. The gas inlet accepts a ½” FPT. 1" 25mm 2-1/2" 64mm 13-1/2" 343mm © Travis Industries 4091229 100-01246_000... - Page 17 The shutoff valve is located near the gas inlet. Reach in and turn the gas control valve or use a tool to carefully reposition the valve knob. © Travis Industries 4091229 100-01246_000...
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Page 18: Mounting The Junction Box (Switch And Rheostat)
Install the switch into the switch plate and insert the switch plate into the junction box (see photo to the right). Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. © Travis Industries 4091229 100-01246_000... -
Page 19: Electrical Connection
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Receptacles Romex Clamp Black (black) Common White (white) Ground Green (green) Electrical Hookup Wires (labeled 120VAC IN) Exhaust Damper Wire Harness Exhaust Blower Rheostat Wires © Travis Industries 4091229 100-01246_000... -
Page 20: Wiring The Exhaust Blower Rheostat
After the drywall is installed, attach the included cover plate to the junction box. Make sure this junction box is accessible after installation. Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. © Travis Industries 4091229 100-01246_000... -
Page 21: Wiring The Exhaust Blower
Rheostat Junction Box Molex (installed in fireplace) Remove the cover plate on the exhaust blower housing. Route the electrical line through the romex connector and attach the 120v wiring as detailed in the wiring diagram. © Travis Industries 4091229 100-01246_000... -
Page 22: Wiring The Exhaust Blower (Continued)
Re-attach the junction box cover (see photo below to right). Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Exhaust Damper Wire Harness © Travis Industries 4091229 100-01246_000... -
Page 23: Air Inlet Requirements
NOTE: You must use two air inlets (one from the left and one from the right). • Maximum air inlet length is 20’ (6 M) using 6” (152mm) diameter flexible duct. For air inlet runs over 20’ (6 M) consult with Travis Industries to have the vent supply re-sized. Insulated ducts may be used. •... -
Page 24: Air Inlet Installation
The inlet damper requires a framed opening that is 8” (203mm) wide by 9” (229mm) tall. Secure the inlet damper plate to the framing. Slide the inlet damper into place. Secure the inlet damper to the inlet damper plate. © Travis Industries 4091229 100-01246_000... -
Page 25: Air Inlet Installation (Continued)
Use suitable tape to seal the duct joint. Route the flex duct to the fireplace air inlet. Connect the wires from the air inlet damper to the wires from the fireplace. NOTE: The air inlet wires may be shortened to ease installation. © Travis Industries 4091229 100-01246_000... -
Page 26: Vent Requirements
• Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. © Travis Industries 4091229 100-01246_000... -
Page 27: Approved Vent
Before installing vent sections, place a bead of high-temperature silicone around the joint to insure an air-tight seal. • Lock the vent sections together and use screws to secure. • Horizontal sections require non-combustible support every three feet (e.g.: plumbing strap) © Travis Industries 4091229 100-01246_000... -
Page 28: Approved Vent Configurations
Maximum Vertical Drop = 3’ (1 M) Below base of fireplace • Minimum Vent Length = 54” (1372mm) * Those installations with a total vent length over 140’ (42 M), contact Travis Industries for further review and approval. 140 feet (42m) -
Page 29: Exhaust Baffle
20 feet (6m) 0 feet To open the baffle, access the area inside the firebox at the very top. Loosen the four nuts holding the exhaust baffle in place. Slide the baffles outwards and re-tighten to secure. © Travis Industries 4091229 100-01246_000... -
Page 30: Rheostat Adjustment
The rheostat is adjusted by removing the nut holding the rheostat dial in place. Replace the nut and cover after adjustment to insure the rheostat is not inadvertently adjusted. NOTE: Make sure to re-install the rotating plate correctly. If you put it on upside-down it will not calibrate correctly. © Travis Industries 4091229 100-01246_000... -
Page 31: Termination Requirements
Minimum 24” (610mm) horizontal clearance to any surface (such as an exterior wall) – for vertical terminations NOTE: Measure clearances to the nearest edge of the exhaust hood. • Vent termination must not be located where it will become plugged by snow or other material © Travis Industries 4091229 100-01246_000... -
Page 32: Exhaust Box Mounting
(for qualified installers only) Exhaust Box Mounting Exhaust Box Dimensions 11.25" 286mm 2.75" 70mm 2.875" 2.875" 7.75" 73mm 73mm 197mm 11.75" 298mm 20.25" 514mm 21.5" 546mm 10.75" 273mm 17" 21.75" 432mm 552mm 22.75" 24.75" 578mm 629mm © Travis Industries 4091229 100-01246_000... -
Page 33: Framing For Exhaust Box
• Box may be mounted in a vertical or horizontal position. If mounted in a horizontal position, the box must be mounted with the cooling holes on top (to allow for proper airflow). Cooling Holes © Travis Industries 4091229 100-01246_000... -
Page 34: Hearth Requirements
A hearth is not required for this fireplace. If a hearth is installed, it must not extend above the tile stop (see item “a” below). The hearth (see item “b” below) may be combustible or non-combustible. © Travis Industries 4091229... -
Page 35: Facing Requirements
Tile or other non-combustible facing may be placed along the perimeter of the tile stop, but must not extend over it. This area must remain open to allow for glass frame removal and air flow. © Travis Industries 4091229 100-01246_000... -
Page 36: Fiber Board Installation
HINT: Mark the locations of the steel studs on the tile stop prior to placing the fiberboard. This will insure your screws line up with the studs. Install the second large piece of fiber board. © Travis Industries 4091229 100-01246_000... - Page 37 The top strips are installed over the tile stop. These two pieces provide the 2” of non- combustible material required above the tile stop (used only for flush drywall – see “Facing Example – Flush Drywall” on page 38). © Travis Industries 4091229 100-01246_000...
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Page 38: Drywall Installation
(g) Drywall to the side of tile stop. (h) Two layers of ½” (12mm) drywall are used below the tile stop to make the facing flush. (i) 5/8” (15mm) Drywall spacer (used to postion the fiber board flush with the drywall). © Travis Industries 4091229 100-01246_000... - Page 39 The framing may be setback the thickness of the drywall to allow the drywall to overlap the fiberboard. See the illustration below. 30-1/2" 775mm 1/2" 12mm 23-1/2" 597mm 5/8" 15mm (a) Fiber board to side of fireplace (b) Drywall © Travis Industries 4091229 100-01246_000...
- Page 40 (d) 3/8” (9mm) gap is required around the perimeter of the tile stop to allow for the glass trim to install correctly. (e) Fiber board to the side of tile stop. (f) Tile stop. (g) ½” Tile board (or other suitable material) installed below the tile stop. © Travis Industries 4091229 100-01246_000...
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Page 41: Mantel Requirements
A combustible or non-combustible mantel may be installed a minimum of 2” (51mm) above the tile stop (33-3/4” 857mm above the base of the fireplace). • The mantel may be a maximum of 12” (305mm) deep. Maximum 12" 305mm Minimum 2" 51mm © Travis Industries 4091229 100-01246_000... -
Page 42: Steps For Finalizing The Installation
NOTE: The right air shutter is reversed. Look for the markings on the air shutter when adjusting. d) With the correct air shutter setting the fireplace should have a uniform flame height from left to right with no sooting. © Travis Industries 4091229 100-01246_000... -
Page 43: Crushed Glass Installation
NOTE: If flame quality is excessively fast and flickering or slow and lazy you may need to adjust the exhaust blower rheostat. This adjustment is best not made unless you are 100% certain. Contact Travis Industries before adjusting the rheostat. -
Page 44: Glass Frame Removal And Installation
To install the glass, place the bottom of the glass frame on the ledge in front of the firebox. Make sure the tabs on the glass insert into the slots on the fireplace. Rotate the glass frame up and re-attach both latches. © Travis Industries 4091229 100-01246_000... -
Page 45: Glass Trim
Place the lower trim in place. NOTE The lower trim has slots (see photo below to the left). Place the upper trim in place. Once in place, position the trim so the corners are square. © Travis Industries 4091229 100-01246_000... -
Page 46: Wiring Diagram
Power Vent Controller Damper Intake Damper Exhausto Blower Tubing Flue Damper Relay Exhaust Damper Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. © Travis Industries 4091229 100-01246_000... - Page 47 Installation (for qualified installers only) © Travis Industries 4091229 100-01246_000...
- Page 48 Rheostat Adjustment ............ 30 Steps for Finalizing the Installation ....... 42 Termination Requirements ........... 31 Vent Clearances ............26 Vent Firestop ..............26 Vent Installation ............27 Vent Requirements ............26 © Travis Industries 4091229 100-01246_000...