Honeywell HC900 Installation And User Manual page 10

Introduction - Purpose
Tables
Table 1 - Descriptions of Major Components (Figure 4) .................................................................................... 15
Table 2 - Descriptions of Major Redundancy Components ................................................................................. 17
Table 3 - Serial port DIP switch settings ............................................................................................................ 36
Table 4 - Power Applied, by Module Type ........................................................................................................ 43
Table 5 - Guidelines for Grouping Wires ........................................................................................................... 51
Table 6 - Installation Tools ............................................................................................................................... 55
Table 7 - Site and Equipment Preparation .......................................................................................................... 56
Table 8 - Mount Racks ...................................................................................................................................... 58
Table 9 - Assemble C30/C50/C70 Controller Rack ............................................................................................ 60
Table 10 - Assemble C75 Controller Rack ......................................................................................................... 63
Table 11 - Assemble I/O Expansion Racks ........................................................................................................ 64
Table 12 - Minimum Recommended Wire Sizes ................................................................................................ 69
Table 13 - RIUP: Potential Hazards and Recommended Actions ........................................................................ 73
Table 14 - Connect Input/Output Wiring ........................................................................................................... 74
Table 15 - Typical Thermocouple resistance in Ohms per Double Foot @ 68 degrees F ..................................... 82
Table 16 - Connect Communications Wiring and Cabling ................................................................................ 117
Table 17 - Links to Controller Communication Ports ....................................................................................... 118
Table 18 - Parts needed to make RS-485 Cable................................................................................................ 121
Table 19 - Null Modem Cable Connections ..................................................................................................... 124
Table 20 - Redundant Network connections in Figure 74 ................................................................................. 136
Table 21 - Redundant network connections ..................................................................................................... 137
Table 22 - Controller Operating Modes ........................................................................................................... 150
Table 23 - Mode Switch Functions .................................................................................................................. 151
Table 24 - Controller Behavior in Mode Transition.......................................................................................... 152
Table 25 - Configuration file downloading ...................................................................................................... 154
Table 26 - LED Indications on Controller CPUs .............................................................................................. 163
Table 27 - Controller Status LED Diagnostics ................................................................................................. 164
Table 28 - LED Indications on Scanner Module .............................................................................................. 171
Table 29 - Scanner LED Diagnostics ............................................................................................................... 172
Table 30 - LED Indications on I/O Module...................................................................................................... 175
Table 31 - I/O Module LED Diagnostics ......................................................................................................... 176
Table 32 - Bad I/O Channel Diagnostics .......................................................................................................... 177
Table 33 - LED Indications on Ethernet Switch ............................................................................................... 178
Table 34 - Power Supply Replacement (all except C75) ................................................................................... 185
Table 35 - Controller Module Replacement ..................................................................................................... 187
Table 36 - Scanner Module Replacement ........................................................................................................ 188
Table 37 - RIUP: Potential Hazards and Recommended Actions ...................................................................... 189
Table 38 - I/O Module Replacement ................................................................................................................ 190
Table 39 - Installing Backup Battery (CPU not initialized)............................................................................... 192
Table 40 - Replacing a Backup Battery (CPU Powered)) ................................................................................. 193
Table 41 - HC900 PV Input Types and Ranges ................................................................................................ 200
Table 42 - System Size and Availability Summary .......................................................................................... 203
Table 43 - Fiber Optics Equipment Recommendations ..................................................................................... 204
x HC900 Process Controller Installation and User Guide Revision 19
06/14