e . Fifth Stage (Disassembly of Shuttle Shaft)
1. Loosen snap ring (1) and disassemble spacer (2).
2. Remove bearing (3), (4) using bearing puller.
3. Disassemble thrust collar (5), needle bearing (6),
19 gear (7) and 16 gear (8).
4. Loosen snap ring (9) and disassemble spline hub
(10).
(When reassembling)
•
Thrust collar oil groove should be toward gear. As-
sembly direction of snap ring (1) should be with
rounding toward spacer.
•
When assembling synchronizer ring, align with
groove position of synchronizer key (11).
f. How to Assemble Synchro Assembly
•
Put gear side (a) on inner cone (b). With center cone
(c) contacted with inner cone, insert protrusion (B)
of center cone into hole (A) of gear. Align protrusion
(D) of synchronizer ring (d) with the groove (C) of
inner cone and tighten together with center cone.
C. Disassembly of PTO Clutch Assembly
a. First Stage (Disconnection of PTO Clutch
Assembly)
1. Loosen snap ring (1) and pull out spacer (2).
2. Tap lightly PTO clutch body (3) using plastic ham-
mer and pull out from bearing cover (4).
3. Loosen snap ring (5) for hole and pull out bearing (6).
(When reassembling)
•
Taking care of foreign matters not to be entered bear-
ing cover oil groove, clean thoroughly if necessary.
•
When assembling clutch assembly, apply sealing
contacted surface lightly with grease and take care
of not to be damage.
•
Assembly direction of snap ring (1) should be with
rounding toward spacer.
•
After installing clutch assembly on bearing cover,
blow oil groove with air and check for operation.
D615-W02 May-2003
K&T Saw Shop 606-678-9623 or 606-561-4983
www.mymowerparts.com
(1) Snap Ring
(2) Spacer
(3) Ball Bearing
(4) Ball Bearing
(5) Thrust Collar
(6) Needle Bearing
(7) 19 Gear
(8) 16 Gear
(9) Snap Ring
(10) Spline Hub
(11) Synchronizer Key
(1) Snap Ring
(2) Spacer
(3) Clutch Body
TRANSMISSION
615W470A
615W471A
615W472A
(4) Bearing Cover
(5) Snap Ring
(6) Bearing
4-41