Periodic Maintenance/Lubrication Intervals - Yamaha Fazer Service Manual

PERIODIC MAINTENANCE/LUBRICATION INTERVALS

INTRODUCTION
This chapter includes all information necessary to perform recommended inspections and adjust-
ments. These preventive maintenance procedures, if followed, will ensure more reliable Motorcycle
operation and a longer service life. The need for costly overhaul work will be greatly reduced. This
information applies to Motorcycles already in service as well as to new Motorcycles that are being
prepared for sale. All service technicians should be familiar with this entire chapter.
PERIODIC MAINTENANCE/LUBRICATION INTERVALS
S. NO. ITEM
1 VALVES
2 SPARK PLUG
3 CARBURETOR
4 *AIR FILTER
5 FUEL LINE
6 FUEL FILTER
7 ENGINE OIL
8 OIL STRAINER
9 BRAKE-FRONT
& REAR
10 BRAKE SHOES
FRONT & REAR
11 CLUTCH
12 REAR ARM PIVOT
13 WHEELS
14 WHEEL BEARING
15 STEERING RACE
BALL
16 FRONT FORK
17 REAR SHOCK
ABSORBER
OPERATION
Check valve clearances, adjust if necessary
Check condition, gap
Clean and reset if necessary
Do not open butterfly slide valve screws.
Check idle speed, Starter Lever operation.
Tune if necessary. Don't open/Tamper T.P.S.
Clean, inspect & lubricate.(replace if necessary)
Check Fuel Hose, for cracks or damage.
Replace in necessary.
Check for free flow of petrol cleanliness of
bowl/filter, Replace in necessary
with recommended oil (Warm engine
before draining) - YAMALUBE
Wash with petrol.
Checkoperation/Adjust in necessary.
Grease the brake cam.
Check for wear, replace in necessary.
Check alignment marks on Push Lever and
Crankcase L.H. Adjust if necessary.
Check Rear Arm assembly for looseness. Tighten
with specified torque if necessary
Check runout, Spoke tightness, damage; Correct
it if necessary.
Check Bearing assembly fo looseness, damage;
Check Race Ball Assy. for loosness, Tighten/
Replace if necessary.
Check operation/oil leakage, Repair if necessary.
Check operation/oil leakage, Replace if
necessary.
3-1
INTRODUCTION/
SERVICES
FREE
I II III
Replace
Every 10,000 kms
Repack grease Every 10,000 kms
Repack grease Every 10,000 kms
Every 10,000 kms
Repack grease
Every 10,000 kms
Replace Oil
INSP
ADJ
PAID
EVERY
2000
IV V VI
km