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Read this manual carefully before operating this vehicle. OWNER’S MANUAL FZ8NA(C) LIT-11626-24-07 39P-28199-10...
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EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
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INTRODUCTION EAU10083 Congratulations on your purchase of the Yamaha FZ8NA(C). This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.
IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
TABLE OF CONTENTS LOCATION OF IMPORTANT Sidestand ........4-17 Valve clearance ......7-18 LABELS ..........1-1 Ignition circuit cut-off system ..4-18 Tires ..........7-18 Cast wheels ......... 7-20 SAFETY INFORMATION ....2-1 FOR YOUR SAFETY – Adjusting the clutch lever free PRE-OPERATION CHECKS .....
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TABLE OF CONTENTS Replacing the tail/brake light YAMAHA EXTENDED SERVICE bulb ...........7-35 (Y.E.S.) ........10-9 Replacing a turn signal light bulb ...........7-36 Replacing the license plate light bulb ...........7-36 Supporting the motorcycle ....7-37 Front wheel ........7-38 Rear wheel ........7-39 Troubleshooting ......7-40 Troubleshooting charts ....7-42...
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
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LOCATION OF IMPORTANT LABELS WARNING Improper loading can cause loss of control. Read owner’s manual for proper loading. 3JJ-28446-A1 LOAD LIMIT TIRE INFORMATION Cold tire normal pressure should be set 3 kg {7 lbs} as follows. 3TB-24877-A0 • Up to 90 kg (198 lbs) load FRONT : 250 kPa, (2.50 kgf/cm²), 36 psi REAR...
SAFETY INFORMATION EAU10287 Safe Riding • Ride where other motorists can Perform the pre-operation checks each see you. Avoid riding in another time you use the vehicle to make sure it motorist’s blind spot. Be a Responsible Owner is in safe operating condition. Failure to Many accidents involve inexperi- As the vehicle’s owner, you are respon- inspect or maintain the vehicle properly...
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SAFETY INFORMATION due to excessive speed or under- This motorcycle is designed for on- A passenger should also observe cornering (insufficient lean angle road use only. It is not suitable for the above precautions. for the speed). off-road use. • Always obey the speed limit and Avoid Carbon Monoxide Poisoning never travel faster than warrant- Protective Apparel...
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Yamaha accessories, which are avail- Shifting weights can create a sud- accessories to your motorcycle. Use able only from a Yamaha dealer, have den imbalance. Make sure that ac- extra care when riding a motorcycle been designed, tested, and approved cessories and cargo are securely that has added cargo or accessories.
SAFETY INFORMATION modifications not specifically recom- clearance or cornering clearance, tor and may limit control ability, mended by Yamaha, even if sold and limit suspension travel, steering therefore, such accessories are installed by a Yamaha dealer. travel or control operation, or ob- not recommended.
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SAFETY INFORMATION Check that the fuel cock (if equipped) is in the “OFF” position and that there are no fuel leaks. Point the front wheel straight ahead on the trailer or in the truck bed, and choke it in a rail to pre- vent movement.
INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10661 To lock the steering Main switch/steering lock All electrical systems are off. The key can be removed. EWA10061 WARNING Never turn the key to “OFF” or “LOCK” while the vehicle is moving. Otherwise the electrical systems will be switched off, which may result in loss of control or an accident.
4. Engine trouble warning light “ ” 5. Oil level warning light “ ” a Yamaha dealer check the electrical 6. Coolant temperature warning light “ ” circuit. EAU11020 Turn signal indicator light “...
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2.5 seconds. If this occurs, the coolant temperature in the ra- have a Yamaha dealer check the diator. vehicle. If the engine overheats, see page 7-42 for further instructions.
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INSTRUMENT AND CONTROL FUNCTIONS Display Conditions What to do Under 39 °C Message “Lo” is displayed. OK. Go ahead with riding. (Under 103 °F) 40–116 °C Coolant temperature is dis- OK. Go ahead with riding. (104–242 °F) played. Stop the vehicle and allow it to idle until 117–134 °C Coolant temperature flashes.
If this oc- an odometer curs, have a Yamaha dealer check the two tripmeters (which show the self-diagnosis system. (See page 4-8 distance traveled since they were...
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INSTRUMENT AND CONTROL FUNCTIONS Tachometer Clock 5. Push the “RESET” button to set the minutes. 6. Push the “SELECT” button and then release it to start the clock. Odometer and tripmeter modes 1. Tachometer 1. Clock 2. Tachometer red zone The clock displays when the key is The electric tachometer allows the rider turned to “ON”.
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3 NOTICE and traveling 5 km (3 mi). seconds. If this occurs, have a Yamaha Do not continue to operate the en- dealer check the electrical circuit. gine if it is overheating.
” before starting note the code number, and then have a the engine. Set this switch to “ ” to Yamaha dealer check the vehicle. stop the engine in case of an emergen- ECA11590 cy, such as when the vehicle overturns NOTICE or when the throttle cable is stuck.
INSTRUMENT AND CONTROL FUNCTIONS EAU12711 EAU12820 EAU12871 Start switch “ ” Clutch lever Shift pedal Push this switch to crank the engine with the starter. See page 6-1 for start- ing instructions prior to starting the en- gine. EAU41700 The engine trouble warning light will come on when the key is turned to “ON”...
INSTRUMENT AND CONTROL FUNCTIONS EAU26823 EAU12941 EAU13074 Brake lever Brake pedal Fuel tank cap The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip. 1. Brake pedal 1.
INSTRUMENT AND CONTROL FUNCTIONS EAU13221 Fuel The fuel tank cap cannot be closed un- Make sure there is sufficient gasoline in less the key is in the lock. In addition, the tank. the key cannot be removed if the cap is EWA10881 WARNING not properly closed and locked.
Before operating the motorcycle: as well as to the exhaust system. Check the fuel tank breather/over- flow hose connection. Your Yamaha engine has been de- Check the fuel tank breather/over- signed to use regular unleaded gaso- flow hose for cracks or damage, line with a pump octane number and replace it if damaged.
INSTRUMENT AND CONTROL FUNCTIONS Make sure that the end of the fuel EAU13433 ECA10701 Catalytic converter NOTICE tank breather/overflow hose is po- This model is equipped with a catalytic sitioned inside of the clamp. Use only unleaded gasoline. The use converter in the exhaust system.
INSTRUMENT AND CONTROL FUNCTIONS EAU49641 To install the passenger seat Seats 1. Insert the projections on the front of the passenger seat into the seat Passenger seat holders as shown, and then push the rear of the seat down to lock it To remove the passenger seat in place.
INSTRUMENT AND CONTROL FUNCTIONS EAU14463 Do not exceed the maximum Storage compartment load of FZ8NA 198 kg (437 lb) Make sure that the seats are properly FZ8NAC 197 kg (434 lb) for the secured before riding. vehicle. 1. Storage compartment The storage compartment is located under the passenger seat.
Spring preload setting: sembly yourself. Take the shock the adjusting ring in direction (a). To de- Minimum (soft): absorber assembly to a Yamaha crease the spring preload and thereby dealer for any service. soften the suspension, turn the adjust- Standard: ing ring in direction (b).
(or does not stay up), otherwise the sidestand could contact the ground and distract the operator, resulting in a possible loss of control. Yamaha’s ignition circuit cut-off system has been designed to assist 1. Luggage strap holder the operator in fulfilling the respon-...
INSTRUMENT AND CONTROL FUNCTIONS this system regularly and have a EAU44892 Ignition circuit cut-off system Yamaha dealer repair it if it does not The ignition circuit cut-off system (com- function properly. prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions.
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INSTRUMENT AND CONTROL FUNCTIONS WARNING With the engine turned off: 1. Move the sidestand down. If a malfunction is noted, have a Yamaha 2. Make sure that the engine stop switch is set to “ ”. dealer check the system before riding.
• If necessary, add recommended coolant to specified level. 7-13 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
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• Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 7-17, 7-27 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 7-27 •...
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• Tighten if necessary. Instruments, lights, signals • Check operation. — and switches • Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch 4-17 • If system is not working correctly, have Yamaha dealer check vehicle.
NOTICE tral position. The neutral indicator light should come on. If not, ask a Even with the transmission in Yamaha dealer to check the elec- the neutral position, do not trical circuit. coast for long periods of time 3. Start the engine by pushing the with the engine off, and do not start switch.
OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points 3. Shift the transmission into the neu- EAU16841 Engine break-in shown in the following table, close tral position when the motorcycle There is never a more important period the throttle, and at the same time, is almost completely stopped.
– possibly leading to pending on the weather, terrain, geo- that is certified (if applicable). Yamaha death. See page 2-1 for more in- graphical location, and individual use, dealers are trained and equipped to...
From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the service. EAU17601...
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PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months Evaporative emis-...
PERIODIC MAINTENANCE AND ADJUSTMENT EAU32186 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months...
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PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months Swingarm pivot...
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24 months. Front and rear brake √ √ √ √ √ √ 25 * • Check operation. switches • Apply Yamaha chain and cable √ √ √ √ √ √ 26 * Control cables lube or engine oil thoroughly.
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PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months •...
Do not attempt to diagnose such problems yourself. Instead, have To remove the panel a Yamaha dealer check the vehicle. Remove the bolt, and then pull the pan- If a spark plug shows signs of electrode el off as shown.
PERIODIC MAINTENANCE AND ADJUSTMENT Before installing a spark plug, the spark EAU19681 Canister (for California only) plug gap should be measured with a If a torque wrench is not available when wire thickness gauge and, if necessary, installing a spark plug, a good estimate CHARCOAL CANISTER adjusted to specification.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU19908 4. Remove the engine oil filler cap, Engine oil and oil filter car- the engine oil drain bolt and its tridge gasket to drain the oil from the The engine oil level should be checked crankcase.
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Make sure that the O-ring is properly 17 Nm (1.7 m·kgf, 12 ft·lbf) An oil filter wrench is available at a seated. Yamaha dealer. 8. Install the engine oil drain bolt and 7. Install the new oil filter cartridge its new gasket, and then tighten 6.
NOTICE correct, immediately turn the engine on a cold engine since the level In order to prevent clutch slip- off and have a Yamaha dealer check varies with engine temperature. page (since the engine oil also the vehicle. Make sure that the vehicle is posi- lubricates the clutch), do not 11.
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Have a be protected against frost and Yamaha dealer change the coolant. corrosion. If water has been WARNING! Never attempt to remove added to the coolant, have a...
PERIODIC MAINTENANCE AND ADJUSTMENT EAU49663 not tilt or pull the fuel tank too Replacing the air filter element much, otherwise the fuel hoses The air filter element should be re- may come loose, which could placed at the intervals specified in the cause fuel leakage and a fire periodic maintenance and lubrication hazard.
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If any fuel hose is damaged, do not start the engine but have a Yamaha dealer replace the hose, other- wise fuel may leak, creating a 13. Install the cowling bolts on both fire hazard.
1. Throttle grip free play The throttle grip free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the inner edge of the throttle grip. Periodi- cally check the throttle grip free play and, if necessary, have a Yamaha deal- er adjust it. 7-17...
Rear: from occurring, the valve clearance the specified tires. 290 kPa (2.90 kgf/cm², 42 psi) must be adjusted by a Yamaha dealer FZ8NA 90–198 kg (198–437 lb) at the intervals specified in the periodic Tire air pressure FZ8NAC 90–197 kg (198–434 lb): maintenance and lubrication chart.
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EWA10481 characteristics. WARNING in it, or if the sidewall is cracked, con- tact a Yamaha dealer immediately and The front and rear tires should have the tire replaced. be of the same make and de- sign, otherwise the handling...
The wheel rims should be checked surfaces until they have been model by Yamaha Motor Co., Ltd. for cracks, bends, warpage or oth- “broken in”. Therefore, it is ad- er damage before each ride. If any...
1. Brake pad wear indicator by a Yamaha dealer. Each front brake pad is provided with Turn the rear brake light switch adjust- wear indicators, which allows you to...
EAU39371 Before riding, check that the brake fluid Checking the brake fluid level touches the brake disc, have a Yamaha is above the minimum level mark and dealer replace the brake pads as a set. replenish if necessary. A low brake fluid...
EAU22760 Changing the brake fluid Drive chain slack ter the brake fluid reservoir when Have a Yamaha dealer change the The drive chain slack should be refilling. Water will significantly brake fluid at the intervals specified in checked before each ride and adjusted...
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To adjust the drive chain slack both drive chain pullers are in the same tion (a). To loosen the drive chain, Consult a Yamaha dealer before ad- position for proper wheel alignment. turn the adjusting bolt on each side justing the drive chain slack.
PERIODIC MAINTENANCE AND ADJUSTMENT 3. Tighten the axle nut, then the lock- EAU23025 may contain substances that Cleaning and lubricating the nuts to their specified torques. could damage O-rings. drive chain [ECA11111] The drive chain must be cleaned and Tightening torques: Axle nut: lubricated at the intervals specified in 150 Nm (15 m·kgf, 108 ft·lbf)
PERIODIC MAINTENANCE AND ADJUSTMENT EAU23142 Recommended lubricant: Recommended lubricants: Checking and lubricating the Lithium-soap-based grease Brake lever: brake and clutch levers Silicone grease Clutch lever: Brake lever Lithium-soap-based grease Clutch lever The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary.
If any free (Valve Regulated Lead Acid) battery. the wheel bearings. play can be felt, have a Yamaha There is no need to check the electro- dealer check or repair the steering. lyte or to add distilled water. However, the battery lead connections need to be checked and, if necessary, tightened.
To charge the battery once a month and fully charge it if Have a Yamaha dealer charge the bat- necessary. tery as soon as possible if it seems to 3. Fully charge the battery before in- have discharged.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU47134 3 4 5 6 7 Replacing the fuses The main fuse, the fuel injection system fuse, and the fuse box, which contains the fuses for the individual circuits, are located under the rider seat. (See page 4-14.) 1.
4. If the fuse immediately blows using a cloth moistened with al- again, have a Yamaha dealer cohol or thinner. check the electrical system. Headlight lens Do not affix any type of tinted film or stickers to the headlight 1.
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PERIODIC MAINTENANCE AND ADJUSTMENT 1. Headlight unit side cover 1. Headlight unit bolt 1. Headlight coupler 2. Bolt 2. Headlight bulb cover 5. Disconnect the coupler, then take 3. Remove the bolt behind the head- 7. Unhook the headlight bulb holder, off the headlight unit from the vehi- light unit as shown.
5. Install the socket (together with the bulb) by turning it clockwise. 15. Have a Yamaha dealer adjust the 6. Install the passenger seat. 1. Projection headlight beam if necessary.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU43003 EAU24313 Replacing a turn signal light Replacing the license plate bulb light bulb 1. Remove the turn signal light unit 1. Remove the license plate light unit by removing the screw. by removing the screws. 1.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24350 a jack either under each side of the Supporting the motorcycle frame in front of the rear wheel or under Since this model is not equipped with a each side of the swingarm. centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up-...
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24360 2. Lift the front wheel off the ground Front wheel according to the procedure in the previous section “Supporting the EAU49831 motorcycle”. To remove the front wheel 3. Remove the brake hose holder on EWA10821 WARNING each side by removing the bolt and nut.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU25080 5. Turn the drive chain slack adjust- Rear wheel ing bolts fully in direction (a) and Make sure that there is enough space push the wheel forward. between the brake pads before install- EAU25314 To remove the rear wheel ing the brake calipers onto the brake EWA10821 discs.
2. Retainer for checking these vital systems your- self. However, should your motorcycle 2. Install the drive chain onto the rear require any repair, take it to a Yamaha sprocket. dealer, whose skilled technicians have 3. Install the axle nut.
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PERIODIC MAINTENANCE AND ADJUSTMENT heaters or furnaces. Gasoline or gasoline vapors can ignite or ex- plode, causing severe injury or property damage. 7-41...
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
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Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
Be ble. Rust and corrosion can develop Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA10772 used. A rusty exhaust pipe may go un- advice on what products to use be- NOTICE fore cleaning the vehicle.
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MOTORCYCLE CARE AND STORAGE off any detergent residue using Test the product on a small hid- plenty of water, as it is harmful den part of the windshield to Salt sprayed on roads in the winter may to plastic parts. make sure that it does not leave remain well into spring.
WARNING ing it with a tarp, while it is still Contaminants on the brakes or tires Consult a Yamaha dealer for ad- wet, will allow water and humid- can cause loss of control. vice on what products to use.
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MOTORCYCLE CARE AND STORAGE 2. Fill up the fuel tank and add fuel e. Remove the spark plug caps stabilizer (if available) to prevent from the spark plugs, and then Make any necessary repairs before the fuel tank from rusting and the install the spark plugs and the storing the motorcycle.
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
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This information illustration. This label shows specifica- will be needed when ordering spare tions related to exhaust emissions as parts from a Yamaha dealer. required by federal law, state law and Environment Canada. 10-2...
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
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CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months 10-6...
CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that CUSTOMER’S RESPONSIBILITY under this Engine new Yamaha motorcycles will be free from defects in warranty shall be to: Displacement Period...
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CUSTOMER SERVICE What costs are my responsibility during the warranty period? If your machine requires warranty service, you must take it to any authorized Yamaha The customer’s responsibility includes all costs of normal maintenance services, motorcycle dealer within the continental United States. Be sure to bring your warranty non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, registration card or other valid proof of the original date of purchase.
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This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
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Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
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INDEX Air filter element, replacing ....7-15 Front and rear brake pads, checking..7-22 Oil level warning light ......4-2 Front fork, checking ......7-29 Fuel............4-11 Battery........... 7-30 Panel, removing and installing ....7-9 Fuel tank breather/overflow hose ..4-12 Brake and clutch levers, Parking ............6-4 Fuel tank cap ........
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INDEX Turn signal switch........4-8 Valve clearance ........7-18 Vehicle Emission Control Information label............ 10-2 Vehicle identification number....10-1 Warranty, extended ......10-9 Warranty, limited........10-7 Wheel bearings, checking ....7-30 Wheel (front) ......... 7-38 Wheel (rear).......... 7-39 Wheels..........7-20...
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2010.10-0.5×1 CR...