Clutch / Gearshift - DAELIM DAYSTAR Service Manual

6. Clutch / Gearshift

Service Information
Troubleshooting ........................6-2
R. Crankcase Cover Dissembly ...6-3
Clutch Disassembly.....................6-4
Service Information
● The clutch, gearshift linkage can be serviced with the engine in the frame.
● If the shift fork, drum and transmission require service, remove the engine and separate the crank case.
● The quality and level of fluid affect clutch operation. If the clutch slips, check the fluid level before
servicing the clutch system.
Specifications
Item
Spring Free
Disk Thickness
Clutch Plate Warpage
Clutch Outer O.D
Clutch Outer Guide(O.D.)
Torque Values
Clutch lock nut
Drum stopper arm bolt
Primary drive gear bolt
Right crank case cover bolt
Kick starter pedal bolt
Tools
Special
Clutch center holder
Common
Lock nut wrench
Extension bar
Flywheel holder
.....................6-1
28.000~28.013(1.1024~1.1029)
27.967~27.980(1.1011~1.1016)
6.5kgf-m(65N.m)-Apply engine oil
1.2kgf-m(12N.m)
6.5kgf-m(65N.m)-Apply engine oil
1.1kgf-m(11N.m)
2.2kgf-m(22N.m)
Gearshift Linkage........................6- 7
Clutch Installation .....................6- 9
Primary Drive Gear .....................6-10
R. Crank Case Cover ..................6-11
Standard
35.5(1.40)
2.9~3.0(0.114~0.118)
Clutch, Gearshift
Unit:mm(in)
Service Limit
34.2(1.35)
2.6(0.10)
0.2(0.01)
28.030(1.1035)
27.950(1.1004)
6-1
6