DAELIM DAYSTAR FI Owner's Manual
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DAELIM DAYSTAR FI Owner's Manual

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OWNER S MANUAL

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Summary of Contents for DAELIM DAYSTAR FI

  • Page 1 OWNER S MANUAL...
  • Page 2 This motorcycle is designed to carry the operator and one passenger. WARNING Attempting to change the pre-set maximum speed may cause danger and will void the Daelim warranty. ON-ROAD USE This motorcycle is designed to be used only on the road.

  • Page 3: Table Of Contents

    CONTENTS ............15 ..............3 SPECIFICATION EQUIPMENT USAGE STEERING WHEEL LOCK ..........15 ..........4 OPERATION INSTRUCTION TOOL BOX ................. 16 ..........4 SAFETY PRECAUTIONS FUEL .................. 16 PRIOR TO STARTING VEHICLE ........5 ......17 CORRECT ATTIRE ............. 5 CORRECT DRIVING OPERATION STARTING THE ENGINE ..........
  • Page 4 TURNING METHOD ............53 ..............33 MAINTENANCE PRECAUTION WHEN TURNING ........54 MAINTENANCE SCHEDULE ..........34 ............55 MAINTENANCE PRECAUTIONS ........38 BRAKING METHOD BASIC PRINCIPLE OF BRAKE(FRICTION FORCE) ..56 FRAME AND ENGINE NUMBERS ........36 RESTRAINT OF BRAKE EFFECT (INERTIA) ....56 AIR CLEANER ELEMENT ..........

  • Page 5: Specification

    SPECIFICATION ITEM DATA ITEM DATA IGNITION SYSTEM TRANSISTOR LENGTH×WIDTH×HEIGHT(mm) 2,240×860×1,140 BATTERY CAPACITY 12V 10AH / MF TYPE WHEEL BASE(mm) 1,505 FUEL CAPACITY(ℓ) 16.8 GROUND CLEARANCE(mm) 90 / 90 - 18 SEAT HEIGHT(mm) TIRE SIZE 130 / 90 - 15 DRYWEIGHT(kgf) 147.5 TELESCOPIC PASSENGER...

  • Page 6: Operation Instruction

    No motorcycle part ●For safety, do not change, alteration or modification the may be tampered with, altered, or replaced with parts vehicle. other than original Daelim spare parts during the ●Regularly conduct specified maintenance inspections. warranty period. <Maintenance Inspection Points>...

  • Page 7: Prior To Starting Vehicle

    PRIOR TO STARTING VEHICLE WARNING ●Be sure you and your passenger always wear a helmet, ●Read user's manual carefully. eye pretection and other protective apparel when you ●Conduct maintenance checks prior to operation. ride. ●Always maintain vehicle in clean status and carry out ●Not wearing a helmet increases the chance of serious specified maintenance checks.

  • Page 8: Operation

    OPERATION CARGO ●Operators should naturally fix bodies to keep smooth driving. ●When carrying cargo, you must keep in mind that operating ●Please check whether or not you are unnaturally strained and the vehicle, especially when turning, will be different. strung up. ●Make sure not to overload the vehicle with goods as this can ●Driving pose has a great influence on safe operation.

  • Page 9: Modification

    CAUTION ATTACHMENT ●Beware of muffler after driving as it is still hot to be ●Except designated attachment by DAELIM MOTOR CO., burnt. Especially never children touch on it. And pay LTD., don’t attach any extra lighting device, because it may attention to park where pedestrian zoon.

  • Page 10: Parts Location

    PARTS LOCATION FUEL TANK CAP TOOL BOX FRONT BRAKE LEVER STEERING HANDLE LOCK PILLION STEP BAR BATTERY/FUSE REAR BRAKE PEDAL...
  • Page 11 PARTS LOCATION CLUTCH LEVER RADIATOR SIDE STAND PILLION STEP BAR GEAR CHANGE PEDAL MAIN STAND AIR CLEANER ELEMENT...

  • Page 12: Meter Reading And Usage

    METER READING AND USAGE METER <SPEEDOMETER> TACHOMETER Indicates speed in km/h during travel. SPEEDOMETER Maintain legal speed limits to ensure safe ODOMETER Indicates engine rpm. operation. <ODOMETER> Indicates total operating distance in km. <TRIP METER> Indicates travel distance from the point the meter is reset to “0”.

  • Page 13: Indicator Lamps

    EMS system. If you are not able to <WINKER INDICATOR> check the EMS system, contact your FUEL GAUGE ●Blinks when turn signal is flashing. daelim dealers. ●The EMS takes fail-safe function, it WARNING enables to drive only temporary by starting even on conditioned.

  • Page 14: Switch Operation

    SWITCH OPERATION MAIN SWITCH CAUTION HEADLIGHT·POSITION LAMP ●Do not operate main switch key Main switch is used to turn on or turn off <TURNING ON HEADLIGHT> during operation. engine. Put main switch key in “ON” position and ●If the main switch key is placed on turn on headlight switch.

  • Page 15: Engine Stop Switch

    ENGINE STOP SWITCH CAUTION This switch is the device for immediate ●Use this engine stop switch in engine stop by hand in any emergencies. emergencies. In normal condition, make sure its position ●When this engine stop switch “ ”(RUN), and do not use on the position changes as “...

  • Page 16: Starter Button

    STARTER BUTTON WINKER SWITCH CAUTION Using light-bulbs with wrong watts Starter motor runs while this button is Use winker switch when you turn to left or may cause malfunction to the pressed to start engine. right, or when you change course of travel. winker switches.

  • Page 17: Horn Button

    EQUIPMENT USAGE HORN BUTTON STEERING WHEEL LOCK If horn button is pressed when main switch is in “ON” position, horn is sounded To prevent theft, lock steering wheel when parking the vehicle. <HOW TO LOCK> STEERING WHEEL LOCK 1. Turn the steering wheel to left completely.

  • Page 18: Tool Box

    TOOL BOX FUEL There is a tool box inside the right front <REFULELING> ●Open key cover ; insert main switch key side cover. Safeguard tools inside the tool box. ; turn key to right and fuel tank cap is opened. MAIN SWITCH KEY ●Fill gasoline up the bottom of level plate <HOW TO USE>...

  • Page 19: Correct Driving Operation

    CORRECT DRIVING OPERATION ●Make sure to check the oil, gasoline, STARTING THE ENGINE etc., before starting the engine. ●Please ensure that the main stand and <WHEN ENGINE IS COLD> the side stand is in a up-position when 1. Verify the steering weel lock is released. starting the engine.

  • Page 20: If Engine Cannot Be Started

    ●If the MIL blinks continously when the ●Do not run engine idle unreaso- main key is on, contact daelim dealer. nably. This not only wastes fuel but also adversely affects engine. GEAR SHIFTING ●If starter button is pressed without...

  • Page 21: Operation

    OPERATION <GEAR DOWN OPERATION> ●Make sure side stand is in original If you gear down when you need to drasti- CAUTION cally accelerate speed such as when you position prior to starting vehicle. ●If side stand moves unsatisfactorily, are passing another vehicle, speed can be ●Always start in the 1 gear, and accelerated.

  • Page 22: How To Use Brake

    HOW TO USE BRAKE PARKING ●Apply brakes on front wheel and rear ●Put gear in neutral and put main switch <ENGINE BRAKE> wheel simultaneously. If you turn throttle grip in reverse, engine to “OFF” position to stop engine. ●Avoid unnecessary abrupt braking. ●Put fuel cock to “OFF”...

  • Page 23: Self Inspections Before Operation

    SELF INSPECTIONS BEFORE OPERATION CAUTION <PARKING WHEN SIDE STAND IS USED> Self inspect the motorcycle and have Stop vehicle on level ground and park with regular maintenance inspections for Observe safety rules when conducting the steering wheel turned to left. increased safety and the prevention of inspections.

  • Page 24: Inspection Of Concerned Area

    INSPECTION OF CONCERNED AREA BRAKES Check areas which caused for concern <BRAKE FLUID LEVEL> The front brake is the hydraulic disk type, when last operating the vehicle. and the rear brake is the drum brake type. WARNING As the brake pad wear, the brake fluid ●Brake fluid may cause irritation.
  • Page 25 <REPLENISHING BRAKE FLUID> In addition, check hose and pipe protective SCREW ●Move steering wheel and set the top of part to sec if they make contact with other reserve tank level. parts when you make left or right turn due ●Clean dust and other foreign matter MASTER CYLINDER to vibration during travel.
  • Page 26 <BRAKE PAD INSPECTION> [REAR WHEEL] CAUTION Operate brake and, if the brake pad wear ●Do not fill brake fluid above upper limit line reaches the brake disc side, it Push the brake pedal with hands for level as it may cause brake fluid to indicates the pad has reached wear limit.

  • Page 27: Tires

    TIRES <TIRE PRESSURE CHECK> <BRAKE SHOE INSPECTION> Check for an appropriate level of air Push brake pedal completely and, if the pressure by examining how the tire sits on brake arm arrow and the “△” on brake the ground. If you notice any abnormalities panel match each other, it indicates brake in the shape of the tire with regard to the shoe has reached its life limit.
  • Page 28 TIRES <FOREIGN MATTER> <TREAD DEPTH> <CRACKS/DAMAGE> ●Check the wear indicator(wear limit Check tire tread and sides for nails, rocks, Check tire tread and sides for cracks and etc. That might have become wedged in marking) to see if there is an insufficient damage.

  • Page 29: Battery Inspection

    ●If the electrolyte contact with terminal, it will not be required. If there is any be corroded earlier. abnormal, contact to Daelim service ●The battery is shield type, so do not center. RIGHT LOWER COVER disassemble the pouring plug.

  • Page 30: Throttle Grip

    THROTTLE GRIP CLUTCH <LEVER FREE PLAY INSPECTION> <CLUTCH LEVER ADJUSTMENT> ●Check for smooth rotation of the throttle Pull clutch lever until you feel resistance, Adjust lever free play by using the clutch grip from the fully open to the fully and using a graduated ruler, check the lever cable’s clutch lever side or clutch side closed position at both full steering...
  • Page 31 DRIVE CHAIN ●The service life of drive chain is 3. Move the position of chain tensioner ■ MAJOR ADJUSTMENT dependent upon proper lubrication and roller up and down with hands to check adjustment. Poor maintenance can cause LOCK NUT if the chain free play is within premature wear or damage to the drive ADJUSTER recommended range.

  • Page 32: Drive Chain

    DRIVE CHAIN 4. Rotate the rear wheel slowly and inspect <ADJUSTMENT> 50~60mm the drive chain and sprockets for any of ●Drive chain slack slould be checked and the follwing conditions : adjusted, if necessary, every 1,000km. ●When operated at sustained high speeds or under conditions of frequent rapid ■...

  • Page 33: Engine Oil Level Check

    ENGINE OIL LEVEL CHECK CHANGING ENGINE OIL ●Put vehicle in upright position on flat If engine oil is polluted, it seriously affects WARNING ground and check engine oil level and the engine life span. Maintain appropriate ●If a torque wrench is not used for this degree of pollution.

  • Page 34: Lights And Winker

    CHANGING ENGINE OIL LIGHTS AND WINKER <RECOMMENDED OIL> [HEAD LIGHT, TAIL LIGHT] CAUTION If oil sold on markets or privately-manu- Start the engine and make sure the lights ●If you change engine oil imme- factured oil(low-grade) is used, engine life turn on.

  • Page 35: Back Mirror

    MAINTENANCE SCHEDULE. Consult your authorized Daelim dealer for recommendations applicable to your individual needs and use. LICENSE PLATE Check to see if there is any dirt or damage to the license plate.

  • Page 36: Maintenance Schedule

    MAINTENANCE SCHEDULE Perform the Self Inspections Before Operation at each scheduled maintenance period. I: INSPECT AND, CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY R: REPLACE L: LUBRICATE C: CLEAN ODOMETER READING(NOTE 1) FREQUENCY REMARK ×1,000Km ITEM MONTH ★ FUEL LINE ★...
  • Page 37 ODOMETER READING(NOTE 1) FREQUENCY REMARK ×1,000Km ITEM MONTH ★ BRAKE FLUID NOTE (3) ★ BRAKE SHOE / PAD WEAR BRAKE SYSTEM ★ BRAKE STOP SWITCH ★ HEADLIGHT ADJUSTMENT ★ SUSPENSION CLUTCH SIDE STAND ★ BOLTS, NUTS, FASTENERS ★★ WHEELS / TIRES ★★...

  • Page 38: Maintenance Precautions

    ●Exhaust gas contains harmful ●Use new, genuine Daelim parts or substance such carbon their equivalent for maintenance and monoxide.

  • Page 39: Air Cleaner Element

    AIR CLEANER ELEMENT AIR CLEANER ELEMENT <INSPECTION> ●This vehicle is equipped with viscous type air cleaner element containing oil and the element cannot be cleaned. ●Replace element after each operation of 4,000km. <DISASSEMBLING> ●Loosen four screw and remove air cleaner case cover. ●Loosen four washer screw and air WASHER SCREW cleaner element.

  • Page 40: Wheel Removal

    WHEEL REMOVAL [FRONT WHEEL REMOVAL] ① Raise the front wheel off the ground by ④ Loosen the axle nut. ●Fit the caliper over the disc, taking care ⑤ Withdraw the front wheel axle and placing a support block under the not to damage the brake pads.
  • Page 41 [REAR WHEEL REMOVAL] WARNING ① Set vehicle on main stand in upright ●If a troque wrench was not used for position on level ground. installation, see your authorized ② Loosen the rear brake adjuster nut and dealer as soon as possible to verify remove the brake rod.

  • Page 42: Bulb Replacement

    BULB REPLACEMENT ·Be sure to turn the ignition switch OFF [HEADLIGHT BULB] SOCKET when replacing the bulb. ① Loosen the washer screw and remove ·Do not use bulbs other than that the headlight. specified. ·After installing a new bulb, check that HEADLIGHT the light operates properly.
  • Page 43 [TAIL/STOPLIGHT BULB] [LICENSE LIGHT BULB] [FRONT/REAR WINKER BULB] ① Loosen the tapping screw and remove ① Loosen the tapping screw and remove ① Loosen the tapping screw and remove the taillight lens. the license light lens. the winker lens. ② Slightly press down on the bulb and ②...

  • Page 44: Spark Plug

    SPARK PLUG If electrode is stained or plug gap is not PLUG GAP CAUTION right, satisfactory spark is not produced. Clean and make adjustment. ●If plug of different maker or ●Remove spark plug cap. different heat value is used, it ●Clean around the plug.

  • Page 45: Fuse Replacement

    Daelim service Remove the four flange bolts, and take center. damage to electric system.

  • Page 46: Side Stand

    SIDE STAND CABLE RUBBER PART NOTABLES FOR CAR WASHING ●Make sure to stop the engine prior to car A rubber part is assembled on the cable to ●Erect main stand and place vehicle in protect the inner cable. washing. upright position on level ground. ●Be careful not to allow water to enter Make sure that this part is placed firmly ●Check side stand spring for signs of...

  • Page 47: General Cleaning /Important

    GENERAL CLEANING STORAGE GUIDE Extended storage, such as for winter, ●To preserve the finish of metal parts and <IMPORTANT> requires that you take certain steps to paintwork, wash and clean you ●Do not wash your motorcycle right after reduce the effects of deterioration from rmotorcycle at regular intervals, anyway use.When the motorcycle is still hot, non-use of the motorcycle.
  • Page 48 STORAGE GUIDE <REMOVAL FROM STORAGE> CAUTION ●Gasoline is extremely flammable ●Uncover and clean the motorcycle. and is explosive under certain ●Charge the battery as required. Install conditions. Perform this operation the battery. in a well-ventilated area with the ●Perform all Self Inspections Before engine stopped.

  • Page 49: Safe Driving

    SAFE DRIVING PREPARATION BEFORE DRIVING ● Performing daily inspection ● Putting on the protective gears (Helmet, glove, goggles, etc.) ● Bringing the driver's licence ● Determinating the path to the desired destination...

  • Page 50: Driving Method

    DRIVING METHOD DRIVING POSITION The appropriate driving position is most important thing to driving safely. ① Eyes : Look at the front direction widely. ② Shoulders : Relieve the tension. ③ Arms : Relieve the tension and bend arms to inside and let them act as the spring.

  • Page 51: Precaution When Driving

    PRECAUTION WHEN DRIVING ● Secure the safe distance. ● If any abnormality is found, stop driving and contact service ● Drive protectively. center to inspect the vehicle. ● Do not obstruct the traffic. ● Restart the vehicle after 2~3 min when it is turned over. ●...

  • Page 52: Starting

    STARTING Prior to starting always look around to avoid accident. ① Get on the vehicle after pulling back the stand. ② Start driving slowly after turning on the winker and releasing the brake while ensuring the safety around the vehicle. CAUTION ●Return the side stand to its original position, keep driving without doing this may cause turnover accident.

  • Page 53: Turning Method

    TURNING METHOD PRINCIPLE OF TURN EFFECT OF SPEED The basic principle of turn is balancing using the centrifugal The centrifugal force increases in inverse portion to the radius force which makes vehicle go outside and the gravity which of a curve and in portion to the square speed. Decelerate prior makes vehicle fall inside.

  • Page 54: Positions Of Turning

    3 POSITIONS OF TURNING The basic principle of turn is balancing using combined force of < LEAN-IN > the centrifugal force and the gravity. This is a turning position with driver leaned inside more than All 3 positions require straightening the head and keeping the motorcycle.

  • Page 55: Turning Method

    TURNING METHOD < LEAN-OUT > This is a turning position with motorcycle leaned inside more than driver, which is opposite to the lean-in position. With this position, quick turn is well performed and driver can obtain wide front visual field adequate to drive on the rained or slippy road because it has best road holding.

  • Page 56: Precaution When Turning

    PRECAUTION WHEN TURNING Do not drive inside of large truck's turn circle. < DEAD ANGLE ZONE > < DISTANCE BETWEEN THE FRONT AND REAR WHEEL TURN > Dead angle zone is the sight range which cannot be identified by It is distance between path of the front and rear wheel and driver and increases in proportion to the width of the motorcycle.

  • Page 57: Braking Method

    BRAKING METHOD BASIC PRINCIPLE OF BRAKE (FRICTION FORCE) RESTRAINT OF BRAKE EFFECT (INERTIA) ● Vehicle is braked using friction between road surface and tires. ● Braking distance increases 1.5 times on wet road and 3 times on icy road because friction force of road surface is decreased.

  • Page 58: Braking Method

    BRAKING METHOD IMPACT WHEN COLLISION Learn the proper braking method to prevent accident. ● Turn the throttle grip to its original position and decelerate using the engine brake. ● Erect the motorcycle straight. ● Brake using both front and rear brakes. COMPARISION OF BRAKING DISTANCE ·Vehicle speed : 50 km/h Impact increases in proportion to the speed and weight.

  • Page 59: Wiring Diagram

    WIRING DIAGRAM...
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  • Page 67 2006. 10 PRINTED NO COPY 2006. 10 PUBLICATION...
  • Page 68 HEAD OFFICE(FACTORY) #58, SUNG SAN-DONG, CHANG WON, KYUNGNAM, KOREA TEL: (82-55) 239-7000 / FAX: (82-2) 467-9997 OM54-0610-01E...

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