Table of Contents
Advertisement
Advertisement
Table of Contents
Related Manuals for DAELIM ROADWIN 125 FI
Summary of Contents for DAELIM ROADWIN 125 FI
- Page 2 IMPORTANT NOTICE OPERATOR AND PASSENGER This motorcycle is designed to carry the operator and one passenger. ON-ROAD USE This motorcycle is designed to be used only on the road. READ THIS OWNER'S MANUAL CAREFULLY Pay special attention to statements preceded by the following words: WARNING Indicates a strong possibility of severe personal injury or death if instructions are not followed.
-
Page 3: Table Of Contents
CONTENTS SPECIFICATION EQUIPMENT USAGE OPERATION INSTRUCTION STEERING LOCK SAFETY PRECAUTIONS SEAT HELMET HOLDER PRIOR TO STARTING VEHICLE STORAGE COMPARTMENT CORRECT ATTIRE SELF INSPECTIONS BEFORE OPERATION OPERATION BRAKES CARGO TIRES MODIFICATION CLUTCH ATTACHMENT FUEL MUFFLER PARTS LOCATION ENGINE OIL METER READING AND USAGE LIGHTS AND WINKER BACK MIRROR METER... - Page 4 MAINTENANCE SAFE DRIVING PREPARATION BEFORE DRIVING MAINTENANCE SCHEDULE DRIVING METHOD TOOL KIT FRAME AND ENGINE NUMBERS DRIVING POSITION MAINTENANCE PRECAUTIONS PRECAUTION WHEN DRIVING THROTTLE OPERATION STARTING TURNING METHOD AIR CLEANER ENGINE OIL PRINCIPLE OF TURN SPARK PLUG EFFECT OF SPEED DRIVE CHAIN 3 POSITIONS OF TURNING WHEEL REMOVAL...
-
Page 5: Specification
SPECIFICATION ITEM DATA ITEM DATA FUEL TANK CAPACITY 16.0 LENGTH WIDTH HEIGHT 2,010 740 1,040mm ENGINE OIL CAPACITY WHEEL BASE 1,380mm 110/70-17 54P GROUND CLEARANCE 150mm TIRE SIZE 140/60-17 69P SEAT HEIGHT 780mm TELESCOPIC DRY WEIGHT 130kgf SUSPENSION SINGLE ARM PASSENGER OPERATOR AND ONE PASSENGER HYDRAULIC DISK... -
Page 6: Operation Instruction
OPERATION INSTRUCTION SAFETY PRECAUTIONS This manual describes matters pertaining to correct operation, Careful driving and the wearing of proper attire and safety safe operation and simple maintenance of the vehicle you equipment are the most important factors in the safe operation purchased. -
Page 7: Prior To Starting Vehicle
PRIOR TO STARTING VEHICLE CORRECT ATTIRE Read user's manual carefully. Always make sure to wear helmet for safety. Wear gloves and Conduct maintenance checks prior to operation. safety goggles. Always maintain motorcycle in clean status and carry out Do not wear uniforms which might hinder operation. It is specified maintenance checks. -
Page 8: Operation
OPERATION Operators should naturally fix bodies to keep smooth driving. Please check whether or not you are unnaturally strained and strung up. Driving pose has a great influence on safe operation. Please always maintain the center of your body in the middle of seat. -
Page 9: Cargo
CARGO When carrying cargo, you must keep in mind that operating the WARNING motorcycle, especially when turning, will be different. Overloading or improper loading can cause a crash and Make sure not to overload the motorcycle with goods as this you can be seriously hurt or killed. -
Page 10: Modification
Modifications are not covered by warranty. ATTACHMENT Except designated attachment by DAELIM MOTOR CO., LTD., don't attach any extra lighting device, because it may cause an early discharging of battery. -
Page 11: Parts Location
PARTS LOCATION SPEEDOMETER TACHOMETER FUEL GAUGE BACK MIRROR BACK MIRROR FRONT BRAKE FLUID RESERVOIR x1000rpm CHOKE LEVER FRONT BRAKE LEVER km/h PASSING SWITCH THROTTLE GRIP CLUTCH LEVER HEADLIGHT SWITCH HEADLIGHT DIMMER SWITCH STARTER BUTTON WINKER SWITCH MAIN SWITCH HORN BUTTON FUEL FILLER CAP... - Page 12 PARTS LOCATION REAR BRAKE FLUID RESERVOIR BATTERY HEADLIGHT REAR TIRE FRONT TIRE CALIPER BRAKE DISK MUFFLER PILLION STEP BAR REAR BRAKE PEDAL OIL FILLER CAP/DIPSTICK MAIN STEP BAR...
- Page 13 PARTS LOCATION TOOL BOX HELMET HOLDER REAR CUSHION RADIATOR CALIPER PILLION STEP BAR BRAKE DISK GEAR SHIFT PEDAL MAIN STAND SIDE STAND MAIN STEP BAR...
-
Page 14: Meter Reading And Usage
METER READING AND USAGE TACHOMETER Shows engine revolutions per minute. <SPEEDOMETER> Shows riding speed. <TACHOMETER RED ZONE> <ODOMETER> Never allow the tachometer needle to enter the red zone, even after the engine Shows accumulated mileage. x1000rpm has been broken in. <TRIPMETER>... -
Page 15: Fuel Gauge
FUEL GAUGE INDICATOR LAMPS Indicates amount of gasoline in fuel tank. <HIGH BEAM INDICATOR> (The fuel gauge needle always indicates Lights when the headlight is on high gasoline level regardless of whether main beam. (blue) switch is in "OFF" position or in "ON" <NEUTRAL INDICATOR>... -
Page 16: Switch Operation
SWITCH OPERATION MAIN SWITCH The main switch is used to turn on or turn WARNING off engine. Do not manipulate main switch key The main switch is below the indicator during operation. If the main switch panel. key is placed on "Off" or "Lock" position, all electrical system will not function. -
Page 17: Keys
KEYS HEADLIGHT This motorcycle has two keys and a key <HEADLIGHT SWITCH> <HEADLIGHT DIMMER SWITCH> number plate. The headlight switch has three positions; Push the dimmer switch to (HI) to You will need the key number if you ever and OFF marked by a dot to the select high beam or to (LO) to select have to replace a lost key. -
Page 18: Starter Button
STARTER BUTTON WINKER SWITCH HORN BUTTON The starter button is next to the throttle Press the button to sound the horn. Move to (L) to signal a left turn, grip. to signal a righ turn. Press to turn signal off. When the starter button is pressed, the starter motor cranks the engine. -
Page 19: Equipment Usage
EQUIPMENT USAGE STEERING LOCK SEAT To lock the steering, turn the handlebars <FRONT SEAT> <REAR SEAT> all the way to the left or right, turn the key To remove the front seat, insert the To remove the rear seat, remove both to LOCK while pushing in. -
Page 20: Helmet Holder
HELMET HOLDER STORAGE COMPARTMENT The helmet holder is on the left side below The storage compatment is under the seat. NOTE the seat. Insert the ignition key and turn it This owner’s manual and the tool kit When washing your motorcycle, be clockwise to unlock. -
Page 21: Self Inspections Before Operation
If oil contacts parts, quickly clean the and it must be bled. See your authorized fluid off using a dry cloth. Daelim dealer for this service. Use recommended brake fluid as other types can undergo chemical changes. - Page 22 [REAR BRAKE] Check that the fluid level is above the LOWER level mark with the motercycle <REAR BRAKE FLUID LEVEL> in an upright position. WARNING Brake fluid must be added to the reservoir whenever the fluid level begins to reach Brake fluid may cause irritation.
-
Page 23: Tires
TIRES Check the brake fluid level with the <TIRE PRESSURE CHECK> motorcycle in an upright position. Check for an appropriate level of air Brake fluid must be added to the reservoir pressure by examining how the tire sits on whenever the fluid level begins to reach the ground. - Page 24 <CRACKS/DAMAGE> <FOREIGN MATERIALS> CAUTION Check tire tread and sides for cracks and Check tire tread and sides for nails, rocks, If air pressure is inadequate or if damage. etc. That might have become wedged in there are cracks, damage or abnormal the tire.
-
Page 25: Clutch
3. Loosen the lock nut at the lower end of the cable. Turn the adjusting nut to If proper adjustment cannot be obtain the specified free play. Tighten obtained or the clutch does not work the lock nut and check the adjustment. correctly, see your Daelim dealer. -
Page 26: Fuel
FUEL <FUEL COCK> NOTE ON: With the fuel cock in the ON Remember to check that the fuel position, fuel with flow from the main cock is in the ON position each time fuel supply to the carburetor. you refuel. If the cock is left in the RES position, you may run out of OFF: With the fuel cock in the OFF fuel with no reserve. -
Page 27: Engine Oil
ENGINE OIL LIGHTS AND WINKER <ENGINE OIL LEVEL CHECK> <HEADLIGHT, TAILLIGHT> CAUTION Start the engine and make sure the lights Check the engine oil level each day before Running the engine with insufficient turn on. Also check to see if the lights are riding the motorcycle. -
Page 28: Back Mirror
OPERATION BACK MIRROR PRE-RIDE INSPECTION Sit squarely on the seat and check to see if Throttle - check for smooth opening WARNING you have a good view behind the vehicle and full closing in all steering positions. by looking at the back mirrors. Also check If the pre-ride inspection is not Lights and horn - check that headlight, for dirt and damage on the back mirrors. -
Page 29: Starting The Engine
STARTING THE ENGINE Always follow the proper starting <PREPARATION> 3. Once engine is started, pull and release procedure described below. throttle grip repeatedly to run engine Before starting, insert the key, turn the idle until engine is heated, and close ignition switch ON and confirm the This motorcycle is equipped with a side choke lever completely. -
Page 30: If Engine Cannot Be Started
IF ENGINE CANNOT BE STARTED RUNNING-IN If engine cannot be started or vehicle does During initial running-in newly machined It is possible that starting will be more not move, check the followings. surfaces will be in contact with each other difficult if the vehicle has not been used and these surfaces will wear in quickly. -
Page 31: Riding
RIDING 1. After the engine has been warmed up, <GEAR DOWN OPERATION> NOTE the motorcycle is ready for riding. If you gear down when you need to drastically accelerate speed such as when Make sure side stand is in original 2. -
Page 32: Braking
BRAKING PARKING 1. For normal braking, gradually apply <ENGINE BRAKE> 1. After stopping the vehicle, shift the both the front and rear brakes while If you turn throttle grip in reverse, engine transmission into neutral, turn the fuel down shifting to suit your road speed. cock OFF, turn the ignition switch OFF brake functions and, if you need stronger 2. -
Page 33: Maintenance
These instructions are based on the assumption that the motorcycle will be used exclusively for its designed purpose. Sustained high speed operation, or operation in unusually wet or dusty conditions, will require more frequent service than specified in the MAINTENANCE SCHEDULE. Consult your authorized Daelim dealer for recommendations applicable to your individual needs and use. -
Page 34: Maintenance Schedule
MAINTENANCE SCHEDULE Perform the Self Inspections Before Operation at each scheduled maintenance period. I: INSPECT AND, CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY R: REPLACE L: LUBRICATE C: CLEAN ODOMETER READING(NOTE1) FREQUENCY REMARK 1,000Km ITEM MONTH FUEL LINE FUEL FILTER THROTTLE OPERATION CARBURETOR CHOKE AIR CLEANER ELEMENT... - Page 35 ODOMETER READING(NOTE 1) FREQUENCY REMARK 1,000Km ITEM MONTH BRAKE FLUID NOTE( 3) BRAKE SHOE / PAD WEAR BRAKE SYSTEM BRAKE STOP SWITCH HEADLIGHT ADJUSTMENT SUSPENSION CLUTCH SIDE STAND BOLTS, NUTS, FASTENERS WHEELS / TIRES STEERING HANDLE BEARING If you do not have the appropriate tools or information to conduct maintenance, or if you feel you are not capable to perform maintenance on this vehicle, contact authorized dealers or repair shops for maintenance and repairs.
-
Page 36: Tool Kit
TOOL KIT FRAME AND ENGINE NUMBERS The tool kit is under the seat (page 17). The frame and engine numbers are The frame number is stamped on the needed when registering your left side of the steering head. Some roadside repairs, minor adjustments motorcycle. -
Page 37: Maintenance Precautions
Use new, genuine Daelim parts or their company. equivalent for maintenance and repair. Exhaust gas contains harmful WARNING Parts which are not of equivalent substance such as carbon monoxide. -
Page 38: Air Cleaner
AIR CLEANER When the element becomes dirty, there 1. Remove the front seat (page 17) will be greater intake resistance, resulting 2. Remove the air cleaner case cover by in decreased power output and increased removing the screws. fuel consumption. 3. -
Page 39: Engine Oil
ENGINE OIL If engine oil is polluted, it seriously <RECOMMENDED OIL> WARNING affects the engine life span. Maintain If oil sold on markets or privately- Be sure to keep oil away from children appropriate level of oil, use correct type of manufactured oil (low-grade) is used, oil and observe oil exchange period. -
Page 40: Spark Plug
SPARK PLUG If electrode is stained or plug gap is not 4. Inspect the electrode and center 7. Tighten the spark plug 1/2 turn with a right, satisfactory spark is not produced. porcelain for deposits, erosion or cabon spark plug wrench to compress the fouling. -
Page 41: Drive Chain
DRIVE CHAIN <INSPECTION> The service life of drive chain is 4. Rotate the rear wheel slowly and 1. Turn the engine off, put motorcycle in dependent upon proper lubrication and inspect the drive chain and sprockets upright position on the main stand and adjustment. - Page 42 <ADJUSTMENT> CAUTION Drive chain slack should be checked Excessive chain slack could cause and adjusted, if necessary, every the chain to come off the sprockets, 1,000km. resulting in loss of control or serious When operated at sustained high speeds engine damage. or under conditions of frequent rapid Make sure the right and left chain acceleration, the chain may requir more...
-
Page 43: Wheel Removal
See your authorized When installing the wheel, carefully bolts. Daelim dealer for this service. fit the left brake disk between the 4. Loosen the axle nut. brake pads to avoid damaging the pads. - Page 44 If this occurs, installation, see you authorized dealer servicing of the brake system will be as soon as possible to verify proper nececcary. See your authorized assembly. Improper assembly may lead Daelim dealer for this service. to loss of braking capacity.
-
Page 45: Brake Pad Wear
If either pad is worn to the cutout, When installing the wheel, carefully replace both pads as a set. fit the left brake disk between the See your authorized Daelim dealer for brake pads to avoid damaging the this service. pads. -
Page 46: Idle Speed
IDLE SPEED SIDE STAND The engine must be at normal operating Erect main stand and place motorcycle temperature for accurate idle speed in upright position on level ground. adjustment. Ten minutes of stop-and-go Check the spring for damage or loss of riding is sufficient. -
Page 47: Battery
(causing hard starting If battery acid comes in contact with or other electrical troubles), contact your any of these, flush immediately with authorized Daelim dealer. large amounts of water. If acid contacts the eyes or skin, get CAUTION medical attention. -
Page 48: Fuse Replacement
FUSE REPLACEMENT Turn off the main switch to see if the fuse is CAUTION severed. If the fuse is severed, exchange the fuse into 15A fuse. Turn the ignition switch OFF before Fuse is installed inside fuse holder located checking or replacing fuse to prevent near battery. -
Page 49: Bulb Replacement
BULB REPLACEMENT [HEADLIGHT BULB] [POSITION LIGHT BULB] Be sure to turn the ignition switch OFF Before replacing the bulb, be sure to 1. Pull the position light socket and when replacing the bulb. check the switches for loose connection remove it. Do not use bulbs other than that 2. - Page 50 [STOP/TAILLIGHT BULB] [WINKER BULB] 1. Loosen the screws and remove the <Front winker bulb> <Rear winker bulb> taillight lens. 1. Loosen the screw and remove the 1. Loosen the screw and remove the 2. Slightly press down on the bulb and winker lens.
-
Page 51: Cable Rubber Part
CABLE RUBBER PART CLEANING A rubber part is assembled on the cable to Clean your motorcycle regularly to protect protect the inner cable. the surface finishes and inspect for Make sure that this part is placed firmly damage, wear, and oil, coolant or brake around the correct part of the cable. -
Page 52: Storage Guide
STORAGE GUIDE Extended storage, such as for winter, <REMOVAL FROM STORAGE> CAUTION requires that you take certain steps to reduce 1. Uncover and clean the motorcycle. Gasoline is extremely flammable and the effects of deterioration from non-use of 2. Change the engine oil if more than 4 is explosive under certain conditions. -
Page 53: Safe Driving
SAFE DRIVING PREPARATION BEFORE DRIVING Performing daily inspection Putting on the protective gears (Helmet, glove, goggles, etc.) Bringing the driver's licence Determinating the path to the desired destination... -
Page 54: Driving Method
DRIVING METHOD DRIVING POSITION The appropriate driving position is most important thing to driving safely. Eyes : Look at the front direction widely. Shoulders : Relieve the tension. Arms : Relieve the tension and bend arms to inside and let them act as the spring. -
Page 55: Precaution When Driving
PRECAUTION WHEN DRIVING Secure the safe distance. If any abnormality is found, stop driving and contact service Drive protectively. center to inspect the vehicle. Do not obstruct the traffic. Restart the vehicle after 2~3 min when it is turned over. Do not drive on the pedestrian way or walkway. -
Page 56: Starting
STARTING Prior to starting always look around to avoid accident. Get on the vehicle after pulling back the stand. Start driving slowly after turning on the winker and releasing the brake while ensuring the safety around the vehicle. CAUTION Return the side stand to its original position. Keep driving without doing this may cause turnover accident. -
Page 57: Turning Method
TURNING METHOD PRINCIPLE OF TURN EFFECT OF SPEED CENTRIFUGAL FORCE GRAVITY The centrifugal force increases in inverse portion to the radius The basic principle of turn is balancing using the centrifugal of a curve and in portion to the square speed. Decelerate prior force which makes vehicle go outside and the gravity which to entering the curved way to reduce the centrifugal force. -
Page 58: Positions Of Turning
3 POSITIONS OF TURNING The basic principle of turn is balancing using combined force of < LEAN-IN > the centrifugal force and the gravity. This is a turning position with driver leaned inside more than All 3 positions require straightening the head and keeping the motorcycle. -
Page 59: Turning Method
TURNING METHOD < LEAN-OUT > This is a turning position with motorcycle leaned inside more than driver, which is opposite to the lean-in position. With this position, quick turn is well performed and driver can obtain wide front visual field adequate to drive on the rained or slippy road because it has best road holding. -
Page 60: Precaution When Turning
PRECAUTION WHEN TURNING Do not drive inside of large truck's turn circle. < DEAD ANGLE ZONE > < DISTANCE BETWEEN THE FRONT AND REAR WHEEL TURN > Dead angle zone is the sight range which cannot be identified by It is distance between path of the front and rear wheel and driver and increases in proportion to the width of the vehicle. -
Page 61: Braking Method
BRAKING METHOD BASIC PRINCIPLE OF BRAKE (FRICTION FORCE) RESTRAINT OF BRAKE EFFECT (INERTIA) Vehicle is braked using friction between road surface and tires. Braking distance increases 1.5 times on wet road and 3 times on icy road because friction force of road surface is decreased. -
Page 62: Braking Method
BRAKING METHOD IMPACT WHEN COLLISION Learn the proper braking method to prevent accident. Turn the throttle grip to its original position and decelerate using the engine brake. Erect the vehicle straight. Brake using both front and rear brakes. COMPARISION OF BRAKING DISTANCE Vehicle speed : 50 km/h When using both front and rear brakes Impact increases in proportion to the speed and weight. -
Page 63: Wiring Diagram
WIRING DIAGRAM LIGHT/START SW. FR.STOP SW. COMB. SW. FUEL UNIT WINKER RELAY HORN RH. FR WINKER 12V 10W BATTERY START-MAG.S/W 12V 10AH ILLUM, LAMP RR STOP SW. Br/W (ENGINE) 12V 1.7W B Gr FUSE 15A MINI (ENGINE) 2P MINI MINI ILLUM, LAMP Br/W 12V 1.7W... - Page 65 MEMO :...
- Page 66 MEMO :...
- Page 67 11. 2003 PRINTED N N O O C C O O P P Y Y 11. 2003 PUBLICATION...