DAELIM S4 Owner's Manual
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DAELIM S4 Owner's Manual

DAELIM S4 Owner's Manual

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OWNER S MANUAL

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  • Page 1 OWNER S MANUAL...

  • Page 2: Important Notice

    This motorcycle is designed to carry the operator and one passenger. WARNING Attempting to change the pre-set maximum speed may cause danger and will void the Daelim warranty. ON-ROAD USE This motorcycle is designed to be used only on the road.

  • Page 3: Table Of Contents

    CONTENTS SPECIFICATION EQUIPMENT USAGE OPERATION INSTRUCTION STEERING STEM LOCK SAFETY PRECAUTIONS SEAT LOCK TRUNK PRIOR TO STARTING VEHICLE STORAGE AREA OPERATION BAG HOLDER CORRECT ATTIRE OPERATION CARGO CORRECT DRIVING OPERATION ATTACHMENT STARTING THE ENGINE MODIFICATION AFTER STARTING ENGINE MUFFLER PARTS LOCATION PROPER DRIVING METHODS METER READING AND USAGE BRAKING...
  • Page 4 MAINTENANCE SAFE DRIVING DRIVING METHOD MAINTENANCE SCHEDULE MAINTENANCE PRECAUTIONS DRIVING POSITION THE ADJUSTMENT OF FREE PLAY OF REAR BRAKE LEVER TAKING POSE OF FELLOW PASSENGER CHECKING THE REAR BRAKE SHOE PRECAUTION WHEN DRIVING BRAKE HOSE, PIPE LEAKAGE, DAMAGE, ASSEMBLY STATE STARTING TURNING METHOD BRAKE PAD WEAR...

  • Page 5: Specification

    SPECIFICATION ITEM DATA ITEM DATA LENGTH×WIDTH×HEIGHT(mm) 1,790×680×1,110 IGNITION SYSTEM C.D.I WHEEL BASE(mm) 1,265 BATTERY CAPACITY 12V6AH(MF TYPE) SEAT HEIGHT(mm) FUEL CAPACITY(ℓ) RESERVE FUEL CAPACITY(ℓ) DRY WEIGHT(kgf) PASSENGER 110 / 70 - 12, 47J TIRE SIZE AIR COOLED 120 / 70 - 12, 56J ENGINE TYPE 4 STROKE 2VALVE TELESCOPIC...

  • Page 6: Operation Instruction

    OPERATION INSTRUCTION SAFETY PRECAUTIONS This manual describes matters pertaining to correct operation, ●Careful driving and the wearing of proper attire and safety safe operation and simple maintenance of the vehicle you equipment are the most important factors in the safe operation purchased.

  • Page 7: Prior To Starting Vehicle

    PRIOR TO STARTING VEHICLE OPERATION ●Read user's manual carefully. ● Operators should naturally fix bodies to keep smooth driving. ●Conduct maintenance checks prior to operation. ●Please check whether or not you are unnaturally strained and ●Always maintain vehicle in clean status and carry out specified strung up.

  • Page 8: Correct Attire

    CORRECT ATTIRE ●Always make sure to wear helmet for safety. Wear gloves and A helmet should always be worn and the helmet chin safety goggles. strap should be securely ●Do not wear uniforms which might hinder operation. It is fastened. dangerous if the uniform is caught by brake lever or by the Correct shirts or jackets with rotating part of drive chain.

  • Page 9: Cargo

    Beware of muffler after driving as it is still hot to be ● burnt. Especially never children touch on it. And pay ●Except designated attachment by DAELIM MOTOR CO., attention to park where pedestrian zoon. LTD., don't attach any extra lighting device, because it may If haystack or vinyl is stuck to the muffler, it might be ●...

  • Page 10: Parts Location

    PARTS LOCATION SPEEDOMETER REAR CARRIER FR. BRAKE LEVER SEAT SIDE REFLECTOR FR. WINKER RR. WINKER (TURN SIGNAL) (TURN SIGNAL) FR. BRAKE DISK FR. TIRE MUFFLER BRAKE CALIPER RR. TIRE MAIN STAND BATTERY COVER...
  • Page 11 PARTS LOCATION BAG HOLDER RR. BRAKE LEVER SEAT RR. WINKER HEADLIGHT REAR COMBI. LIGHT FR. FENDER RR. CUSHION FR. CUSHION AIR CLEANER KICK START FR. TIRE SIDE STAND...

  • Page 12: Meter Reading And Usage

    METER READING AND USAGE METER <SPEEDOMETER> Indicates driving speed. Maintain legal speed limits to ensure safe operation. WINKER WINKER SPEEDOMETER <ODOMETER> INDICATOR INDICATOR Indicates total distance in kilometers travelled by the vehicle. <FUEL METER> The fuel meter indicates the gasoline level 40 50 inside the fuel tank.

  • Page 13: Vin Information And Location

    ●Record the numbers along with the vehicle license plate number and keep them separately from the vehicle. <FRAME NUMBER> ENGINE NUMBER DAELIM MOTOR CO., LTD. The frame number is stamped on the front central part of the frame. FRAME NUMBER...

  • Page 14: Switch Operation

    SWITCH OPERATION MAIN SWITCH START BUTTON 1. ON..Starts engine. Key can not be pulled out. START BUTTON 2. OFF..Stops engine. Key can be placed in or taken out of the main switch. 3. LOCK..Locks handle bars. Key can be placed in or taken out of the main switch.

  • Page 15: Headlight

    HEADLIGHT WINKER SWITCH <TURNING ON HEADLIGHT> <DIMMER SWITCH> Put main switch key in “ON” position and High beam or low beam can be operated turn on headlight switch. by the use of dimmer switch. HIGH BEAM ..use when needing extra (HI) light.

  • Page 16: Horn Button

    EQUIPMENT USAGE HORN BUTTON STEERING STEM LOCK SEAT LOCK <LOCKING> The seat automatically locks when the seat is pushed in its downward position, Lightly pull upward on the seat to make sure the seat has been properly locked. STEERING STEM LOCK <UNLOCKING>...

  • Page 17: Trunk

    TRUNK STORAGE AREA BAG HOLDER CHARGE SOCKET TRUNK ●There is a trunk under the seat. STORAGE AREA ●The seat is opened to gain access to the BAG HOLDER trunk by using the main switch key on ●Store small notebook and stuffs in this the seat lock.

  • Page 18: Operation

    OPERATION CORRECT DRIVING OPERATION STARTING THE ENGINE ●Make sure to check the oil, gasoline, Turn the main switch to an ON WARNING etc., before starting the engine. position. ●Please ensure that the main stand is in a Never run the engine in an enclosed ●...
  • Page 19 ●If the engine is hot and does not start ●It is possible that starting will be more When the engine is cold morning or after pressing the starter button for 3~4 difficult if the vehicle has not been used winter or the vehicle has not been used seconds, rotate the throttle grip to for a long period of time or if the fuel for a long period of time, let the...

  • Page 20: After Starting Engine

    AFTER STARTING ENGINE Fold the main stand. Get on the vehicle. Release the squeezing tension on the rear brake lever and slowly begin to ●Push the vehicle forward to fold the ●Mounting should be done from the left rotate the throttle grip to allow for a slow and easy start.

  • Page 21: Proper Driving Methods

    PROPER DRIVING METHODS Speed is controlled by the operation of Work the front and rear brakes ●Before entering traffic, use the correct the throttle grip. together. turn signal to foreward other drivers of your intentions. ● ●Allow the throttle grip to rotate back to If the throttle grip is rotated..

  • Page 22: Braking

    BRAKING The brakes should never be suddenly Special care in driving should be When approaching the desired applied and the handle bars should taken during rainy weather. stopping area. never be suddenly turned. ●More braking distance is needed when ●Activate the proper winker, and after driving on wet roads or in the rain.
  • Page 23 After the vehicle has come to a Dismount on the left side and lower To prevent theft, be sure to lock the complete stop. the main stand on a flat surface. steering when parking. ●Return the winker switch to the center ●Be sure to park in an area that is free of CAUTION position and turn the main switch to...

  • Page 24: Self Inspections Before Operation

    SELF INSPECTIONS BEFORE OPERATION INSPECTION OF CONCERNED AREA Self inspect the vehicle and have regular ●Check areas which caused for concern CAUTION maintenance inspections for increased when last operating the vehicle. Observe safety rules when safety and the prevention of accidents. ●...

  • Page 25: Brake Inspection

    FUEL CHECK BRAKE INSPECTION <BRAKE LEVER FREE PLAY> <CHECK OF BRAKE FLUID> <CHECK> Lightly squeeze the brake levers until This is checked by placing the vehicle on Check gasoline to see if there is a sufficient tension is felt to check for an appropriate its main stand on a flat surface.

  • Page 26: Tire Inspection

    TIRE INSPECTION <REFUELING> <AIR PRESSURE CHECK> CAUTION ●Open the key cover on fuel tank cap, Check for an appropriate level of air Gasoline is extremely flammable and and turn the key clockwise to remove pressure by examining how the tire sits on ●...
  • Page 27 <CRACKS/DAMAGE> <FOREIGN MATERIALS> CAUTION Check tire tread and sides for cracks and Check tire tread and sides for nails, rocks, If air pressure is inadequate or if there ● damage. etc. That might have become wedged in are cracks, damage or abnormal wear the tire.

  • Page 28: Engine Oil Level Check

    ENGINE OIL LEVEL CHECK LIGHTS AND WINKER INSPECTION Check the engine oil level each day before <HEAD-LIGHT, TAIL-LIGHT> riding the motorcycle. Turn a main switch “ON”. Check the lamp The oil level must be maintained between for proper operation by operating the the upper and lower level marks on the switch and also a lens for damage or sight-glass...

  • Page 29: Bulb Replacement Method

    BULB REPLACEMENT METHOD <INSPECTION OF WINKER> <HEADLIGHT LAMP> ●Be sure to turn a main switch "OFF" prior to replacement of a bulb. (1) Loosen 4 washer screws and remove Turn a main switch “ON”. Check the lamp the headlight. for proper operation (front/rear and ●Use only a bulb of rated capacity.
  • Page 30 <TAIL/STOP LIGHT BULB> <WINKER BULB> Rear Winker Bulb (1) Loosen 2 tapping screws to disassemble Front Winker Bulb (1) Loosen two tapping screws to disassemble a tail light lens and a winker tail light lens. (1) Press a bulb with a light force and rotate lens.

  • Page 31: Maintenance

    ●These instructions are based on the assumption that the motorcycle will be used exclusively for its designed purpose. Sustained high speed operation, or operation in unusually wet or dusty conditions, will require more frequent service than specified in the MAINTENANCE SCHEDULE. Consult your authorized Daelim dealer for recommendations applicable to your individual needs and use.

  • Page 32: Maintenance Schedule

    MAINTENANCE SCHEDULE Perform the Self Inspections Before Operation at each scheduled maintenance period. I: INSPECT AND, CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY R: REPLACE L: LUBRICATE C: CLEAN ODOMETER READING(NOTE1) FREQUENCY ×1,000Km REMARK ITEM MONTH ★ FUEL LINE ★ FUEL FILTER ★...
  • Page 33 ODOMETER READING(NOTE 1) FREQUENCY REMARK ×1,000Km ITEM MONTH BRAKE SHOE / PAD WEAR Master cylinder, BRAKE SYSTEM Caliper BRAKE STOP SWITCH ★ ★ HEADLIGHT ADJUSTMENT ★ SUSPENSION ★ BOLTS, NUTS, FASTENERS ★★ WHEELS / TIRES ★ STEERING ★ DRIVE BELT ★...

  • Page 34: Maintenance Precautions

    After adjustment, grip the brake lever, and Daelim dealer for this service. pull untill you feel the lesistance, and check to see if the free play of lever ends is with in the limit range of regulation.
  • Page 35 <REPLENISHING FRONT BRAKE FLUID> CAUTION When adding brake fluid, be very ●Check that the fluid level is above the ● careful not to allow foreign materials LOWER level mark with to enter the reserve tank. motorcycle in an upright position. SCREWS Foreign materials can clog the ●Brake fluid must be added to the...

  • Page 36: Brake Hose, Pipe Leakage, Damage, Assembly State

    ●If either pad is worn to the cutout, ●Wait for 20~30 seconds after stopping the replace both pads as a set engine, check again the oil level gauge. ●See your authorized Daelim dealer for this service.
  • Page 37 Check the oil level gauge, and add the engine LEFT THE ENGINE oil until it reaches the specified level. When changing the engine oil (Between max and min) ● immediately after stopping the engine, be careful not to be burned the hot oil. When refueling, make sure not to enter ●...

  • Page 38: Transmission Oil Inspection

    TRANSMISSION OIL INSPECTION ●Start the engine and let it idle for a few OIL CHECK BOLT CAUTION minutes. Pay special attention not to leak out. ● ●Stop the engine and put the motorcycle When draining the oil, make sure that ●...

  • Page 39: Spark Plug

    SPARK PLUG If electrode is stained or clearance is not <HANDLING FOR POOR STARTING> ●Clean plug with plug cleaner. right, satisfactory spark is not produced. ●Check electrode for wear and corrosion. During cold season or when frequent Clean and make adjustment. If the ends become round, replace it short-distance traveling, the starting may ●Remove the spark plug cap.

  • Page 40: Battery Inspection

    If there is any ● and grind it with wire brush or other adjacent parts when handling (+), (-) abnormal, contact to Daelim service sandpaper. terminals. Contact with other parts may center. cause spark resulting in electrical equipment If you reform the battery for car, battery ●...

  • Page 41: Fuse Replacement

    ● parts to remove the fuse, as short electric system. Contact to Daelim ●Fuse is installed in fuse holder around circuit can be occurred to cause service center.

  • Page 42: Air Cleaner Element Inspection

    AIR CLEANER ELEMENT INSPECTION <REMOVAL> CAUTION ① Loosen the 7 tapping screws and air If the air cleaner element is ● cleaner case cover. inadequately assembled, dust and ② Inspect the air cleaner element. other waste materials can directly ③ If the air cleaner element is enter the engine.

  • Page 43: Side Stand Inspection

    SIDE STAND INSPECTION CABLE RUBBER PART A rubber boots is assembled on the cable ●Erect main stand and place vehicle in to protect the inner cable. upright position on level ground. Make sure that this part is placed firmly ●Check the spring for damage or loss of around the correct part of the cable.

  • Page 44: Cleaning

    STORAGE CLEANING Extended storage, such as for winter, ●Make sure to stop the engine prior to ●Take precautions when waxing the requires that you take certain steps to car washing. vehicle. Excessive polish of the painted reduce the effects of deterioration from ●Be careful not to allow water to enter section and/or the resin part with non-use of the motorcycle.

  • Page 45: Safe Driving

    SAFE DRIVING PREPARATION BEFORE DRIVING ● Performing daily inspection ● Putting on the protective gears (Helmet, glove, goggles, etc.) ● Bringing the driver's licence ● Determinating the path to the desired destination...

  • Page 46: Driving Method

    DRIVING METHOD DRIVING POSITION The appropriate driving position is most important thing to driving safely. ① Eyes : Look at the front direction widely. ② Shoulders : Relieve the tension. ③ Arms : Relieve the tension and bend arms to inside and let ①...

  • Page 47: Taking Pose Of Fellow Passenger

    TAKING POSE OF FELLOW PASSENGER ① Hands: Hold the rear grip. WARNING ② Feet and knees: Put the feet on pillion step, and adhere the the fellow passenger doesn’t hold the rear grip or put the ● knees closely to body. step on the pillion step, it may lead death or serious injury due to falling from the vehicle as sudden start, stop or turning.

  • Page 48: Precaution When Driving

    PRECAUTION WHEN DRIVING ● Secure the safe distance. ● If any abnormality is found, stop driving and contact service ● Drive protectively. center to inspect the vehicle. ● Do not obstruct the traffic. ● Restart the vehicle after 2~3 min when it is turned over. ●...

  • Page 49: Starting

    STARTING Prior to starting always look around to avoid accident. ① Get on the vehicle after pulling back the stand. ② Start driving slowly after turning on the winker and releasing the brake while ensuring the safety around the vehicle. CAUTION Return the side stand to its original position.

  • Page 50: Turning Method

    TURNING METHOD PRINCIPLE OF TURN EFFECT OF SPEED CENTRIFUGAL FORCE GRAVITY The centrifugal force increases in inverse portion to the radius The basic principle of turn is balancing using the centrifugal of a curve and in portion to the square speed. Decelerate prior force which makes vehicle go outside and the gravity which to entering the curved way to reduce the centrifugal force.

  • Page 51: Positions Of Turning

    3 POSITIONS OF TURNING The basic principle of turn is balancing using combined force of < LEAN-IN > the centrifugal force and the gravity. This is a turning position with driver leaned inside more than All 3 positions require straightening the head and keeping the motorcycle.

  • Page 52: Turning Method

    TURNING METHOD < LEAN-OUT > This is a turning position with motorcycle leaned inside more than driver, which is opposite to the lean-in position. With this position, quick turn is well performed and driver can obtain wide front visual field adequate to drive on the rained or slippy road because it has best road holding.

  • Page 53: Precaution When Turning

    PRECAUTION WHEN TURNING Do not drive inside of large truck's turn circle. < DEAD ANGLE ZONE > < DISTANCE BETWEEN THE FRONT AND REAR WHEEL TURN > Dead angle zone is the sight range which cannot be identified by It is distance between path of the front and rear wheel and driver and increases in proportion to the width of the vehicle.

  • Page 54: Braking Method

    BRAKING METHOD BASIC PRINCIPLE OF BRAKE (FRICTION FORCE) RESTRAINT OF BRAKE EFFECT (INERTIA) ● Vehicle is braked using friction between road surface and tires. ● Braking distance increases 1.5 times on wet road and 3 times on icy road because friction force of road surface is decreased.

  • Page 55: Braking Method

    BRAKING METHOD IMPACT WHEN COLLISION Learn the proper braking method to prevent accident. ● Turn the throttle grip to its original position and decelerate using the engine brake. ● Erect the vehicle straight. ● Brake using both front and rear brakes. COMPARISION OF BRAKING DISTANCE ·Vehicle speed : 50 km/h When using both front and...

  • Page 56: Wiring Diagram

    WIRING DIAGRAM...
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  • Page 67 OWNER S MANUAL 2009. 11 PRINTED NO COPY 2009. 11 PUBLICATION...
  • Page 68 HEAD OFFICE(FACTORY) #58, SUNG SAN-DONG, CHANG WON, KYUNGNAM, KOREA TEL: (82-55) 239-7000 / FAX: (82-2) 467-9997 OM70-0911-01E...

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