Transmission Disassembly - DAELIM DAYSTAR Service Manual

Crank Case / Transmission / Crankshaft / Kick Starter

Transmission Disassembly

● Remove the shift fork shaft.
● Separate the shift fork and the shift drum.
● Remove the main shaft and the counter shaft.
● Disassemble the main shaft and the counter
shaft.
Inspection
● Inspect the shift fork for wear and damaging.
● Measure the shift fork inside diameter and
projecting parts thickness in shift fork.
Service Limit:
Inside diameter: 12.05mm(0.474in)
projecting parts thickness: 4.5mm(0.18in)
● Inspect the shift fork shaft for wear and
damaging.
● Measure the shift fork shaft outside diameter
in friction part.
Service Limit: 11.96mm(0.47in)
10-4
Shift Fork Shift Fork
Shift Fork Shift Fork
Shift Fork Shift Fork Shift Fork Shift Fork
Shift Fork Shift Fork
Shift Fork Shift Fork Shift Fork
Shift Drum Shift Drum
Shift Drum Shift Drum
Shift Drum Shift Drum Shift Drum Shift Drum
Shift Drum Shift Drum
Shift Drum Shift Drum Shift Drum
Counter Shaft Counter Shaft Counter Shaft Counter Shaft
Counter Shaft Counter Shaft
Counter Shaft Counter Shaft Counter Shaft Counter Shaft
Counter Shaft Counter Shaft Counter Shaft
Shift Fork Shaft Shift Fork Shaft
Shift Fork Shaft Shift Fork Shaft
Shift Fork Shaft Shift Fork Shaft Shift Fork Shaft Shift Fork Shaft
Shift Fork Shaft Shift Fork Shaft Shift Fork Shaft Shift Fork Shaft
Shift Fork Shaft
Main Shaft Main Shaft
Main Shaft Main Shaft
Main Shaft Main Shaft Main Shaft Main Shaft
Main Shaft Main Shaft Main Shaft Main Shaft
Main Shaft