Crankcase Assembly - DAELIM DAYSTAR Service Manual

Crank Case / Transmission / Crankshaft / Kick Starter
Installation
● Coat the pinion gear with clean engine oil.
Install the gear into the 20mm thrust washer
and tighten them with the snap ring.
● Install the kick starter ratchet into the spindle,
aligning the punch mark.
● Install the 16mm thrust washer.
● Install the ratchet spring into the ratchet guide
plate as shown and tighten them with the snap
ring.
● Install the 12mm thrust washer.
● Install the spring retainer and kick starter
spring and insert the end of the spring pin into
the spindle hole.
● Align the spindle collar end gap with the end
of the spring.
● Install the 16mm thrust washer.

Crankcase Assembly

● Install the dowel pins and a new gasket.
10-12
Ratchet Ratchet
Ratchet Ratchet
Ratchet Ratchet Ratchet Ratchet
Ratchet Ratchet
Ratchet Ratchet Ratchet
16mm Thrust Washer 16mm Thrust Washer
16mm Thrust Washer 16mm Thrust Washer
16mm Thrust Washer 16mm Thrust Washer 16mm Thrust Washer 16mm Thrust Washer
16mm Thrust Washer 16mm Thrust Washer 16mm Thrust Washer 16mm Thrust Washer
16mm Thrust Washer
Spring Spring
Spring Spring
Spring Spring Spring Spring
Spring Spring
Spring Spring Spring
Dowel Pins Dowel Pins
Dowel Pins Dowel Pins
Dowel Pins Dowel Pins Dowel Pins Dowel Pins
Dowel Pins Dowel Pins
Dowel Pins Dowel Pins Dowel Pins
Ratchet Ratchet
Ratchet Ratchet
Ratchet Ratchet Ratchet Ratchet
Ratchet Ratchet Ratchet Ratchet
Ratchet
Snap Ring Snap Ring Snap Ring Snap Ring
Spring Spring Spring Spring Snap Ring Snap Ring Snap Ring Snap Ring
Spring Spring Snap Ring Snap Ring
Spring Spring Spring Spring Snap Ring Snap Ring Snap Ring
Spring Spring Spring
Guide Plate Guide Plate Guide Plate Guide Plate
Guide Plate Guide Plate Guide Plate Guide Plate
Guide Plate Guide Plate
Guide Plate Guide Plate Guide Plate
12mm Thrust Washer 12mm Thrust Washer
12mm Thrust Washer 12mm Thrust Washer 12mm Thrust Washer 12mm Thrust Washer
12mm Thrust Washer 12mm Thrust Washer
12mm Thrust Washer 12mm Thrust Washer 12mm Thrust Washer 12mm Thrust Washer
12mm Thrust Washer
16mm Thrust Washer 16mm Thrust Washer
16mm Thrust Washer 16mm Thrust Washer
16mm Thrust Washer 16mm Thrust Washer 16mm Thrust Washer 16mm Thrust Washer
16mm Thrust Washer 16mm Thrust Washer 16mm Thrust Washer 16mm Thrust Washer
16mm Thrust Washer
Gasket Gasket
Gasket Gasket Gasket Gasket
Gasket Gasket Gasket Gasket
Gasket Gasket
Gasket