DAELIM DAYSTAR Service Manual page 116

● Remove the 12mm thrust washer, snap ring,
ratchet guide, plate, spring, 16mm trust washer
and ratchet.
● Remove the snap ring, 20mm thrust washer,
and pinion gear.
Inspection
● Inspect each parts for wear and damaging,
replace them if necessary.
● Measure the kick starter spindle outside
diameter in the pinion gear part.
Service Limit: 19.90mm (0.783in)
● Measure the pinion gear inside diameter.
Service Limit: 20.05mm (0.789in)
Crank Case / Transmission / Crankshaft / Kick Starter
Ratchet Ratchet Ratchet Ratchet
Ratchet Ratchet Ratchet Ratchet
Ratchet Ratchet
Ratchet Ratchet Ratchet
16mm Thrust Washer 16mm Thrust Washer
16mm Thrust Washer 16mm Thrust Washer
16mm Thrust Washer 16mm Thrust Washer 16mm Thrust Washer 16mm Thrust Washer
16mm Thrust Washer 16mm Thrust Washer
16mm Thrust Washer 16mm Thrust Washer 16mm Thrust Washer
Pinion Gear Pinion Gear
Pinion Gear Pinion Gear Pinion Gear Pinion Gear
Pinion Gear Pinion Gear
Pinion Gear Pinion Gear Pinion Gear Pinion Gear
Pinion Gear
Snap Ring Snap Ring Snap Ring Snap Ring
Spring Spring Snap Ring Snap Ring
Spring Spring Snap Ring Snap Ring Snap Ring Snap Ring
Spring Spring Spring Spring Snap Ring Snap Ring Snap Ring
Spring Spring Spring Spring
Spring
Guide Plate Guide Plate Guide Plate Guide Plate
Guide Plate Guide Plate
Guide Plate Guide Plate Guide Plate Guide Plate
Guide Plate Guide Plate Guide Plate
12mm Thrust Washer 12mm Thrust Washer
12mm Thrust Washer 12mm Thrust Washer
12mm Thrust Washer 12mm Thrust Washer 12mm Thrust Washer 12mm Thrust Washer
12mm Thrust Washer 12mm Thrust Washer
12mm Thrust Washer 12mm Thrust Washer 12mm Thrust Washer
20mm Thrust Washer 20mm Thrust Washer
20mm Thrust Washer 20mm Thrust Washer 20mm Thrust Washer 20mm Thrust Washer
20mm Thrust Washer 20mm Thrust Washer 20mm Thrust Washer 20mm Thrust Washer
20mm Thrust Washer 20mm Thrust Washer
20mm Thrust Washer
Snap Ring Snap Ring
Snap Ring Snap Ring
Snap Ring Snap Ring Snap Ring Snap Ring
Snap Ring Snap Ring
Snap Ring Snap Ring Snap Ring
10-11