Tents Troubleshooting - Pentair FLECK 5800 XTR2 Service Manual

TROUBLESHOOTING
TROUBLESHOOTING
Problem
Problem
Error in programming has caused a
Valve constantly
Error in programming has caused a
Valve constantly
regenerates.
regenerates.
Electrical service to unit has been
Electrical service to unit has been
Water conditioner
Water conditioner
fails to regenerate.
fails to regenerate.
Hard water.
Hard water.
Unit used too
Unit used too
much salt.
much salt.
Iron buildup in water conditioner.
Loss of water
Iron buildup in water conditioner.
Loss of water
pressure.
pressure.
from pipes by recent work done on
from pipes by recent work done on
Loss of mineral
Loss of mineral
through drain line.
through drain line.
Iron in
Iron in
conditioned water.
conditioned water.
Plugged drain line flow control.
Plugged drain line flow control.
Excessive water in
Excessive water in
brine tank.
brine tank.
Drain line flow control is plugged.
Drain line flow control is plugged.
Softener fails to
Softener fails to
draw brine.
draw brine.
Control cycles
Control cycles
continuously.
continuously.
Valve is not programming correctly.
Valve is not programming correctly.
Drain flows
Drain flows
continuously.
continuously.
19 • FLECK 5800 XTR2 Service Manual
19 • FLECK 5800 XTR2 Service Manual
Cause
Cause
regeneration loop condition in
regeneration loop condition in
the control.
the control.
interrupted.
interrupted.
Timer is defective.
Timer is defective.
Power failure.
Power failure.
Bypass valve is open.
Bypass valve is open.
No salt is in brine tank.
No salt is in brine tank.
Injector screen plugged.
Injector screen plugged.
Insufficient water flowing into
Insufficient water flowing into
brine tank.
brine tank.
Hot water tank hardness.
Hot water tank hardness.
Leak at distributor tube.
Leak at distributor tube.
Internal valve leak.
Internal valve leak.
Improper salt setting.
Improper salt setting.
Excessive water in brine tank.
Excessive water in brine tank.
Iron buildup in line to
Iron buildup in line to
water conditioner.
water conditioner.
Inlet of control plugged due to
Inlet of control plugged due to
foreign material broken loose
foreign material broken loose
plumbing system.
plumbing system.
Air in water system.
Air in water system.
Improperly sized drain line
Improperly sized drain line
flow control.
flow control.
Fouled mineral bed.
Fouled mineral bed.
Plugged injector system.
Plugged injector system.
Timer not cycling.
Timer not cycling.
Foreign material in brine valve.
Foreign material in brine valve.
Foreign material in brine line
Foreign material in brine line
flow control.
flow control.
Injector is plugged.
Injector is plugged.
Injector screen plugged.
Injector screen plugged.
Line pressure is too low.
Line pressure is too low.
Internal control leak
Internal control leak
Service adapter did not cycle.
Service adapter did not cycle.
Misadjusted, broken, or
Misadjusted, broken, or
shorted switch.
shorted switch.
Foreign material in control.
Foreign material in control.
Internal control leak.
Internal control leak.
Disconnect the motor from the control circuit board (see "WIRING DIAGRAM" on
Disconnect the motor from the control circuit board (see "WIRING DIAGRAM" on
page 33 for location on circuit board). A Motor Stall error will occur, allowing
page 33 for location on circuit board). A Motor Stall error will occur, allowing
access to Master Settings. Navigate to the Valve screen and check Regen Type
access to Master Settings. Navigate to the Valve screen and check Regen Type
settings. Ensure that the value for Capacity is larger than the value for Hardness,
settings. Ensure that the value for Capacity is larger than the value for Hardness,
If the error continues to occur, unplug the unit, put it into bypass and contact
If the error continues to occur, unplug the unit, put it into bypass and contact
Assure permanent electrical service (check fuse, plug, pull chain, or switch).
Assure permanent electrical service (check fuse, plug, pull chain, or switch).
Add salt to brine tank and maintain salt level above water level.
Add salt to brine tank and maintain salt level above water level.
Clean injector screen.
Clean injector screen.
Check brine tank fill time and clean brine line flow control if plugged.
Check brine tank fill time and clean brine line flow control if plugged.
Repeated flushings of the hot water tank is required.
Repeated flushings of the hot water tank is required.
Make sure distributor tube is not cracked. Check O-ring and tube pilot.
Make sure distributor tube is not cracked. Check O-ring and tube pilot.
Replace seals and spacers and/or piston.
Replace seals and spacers and/or piston.
Check salt usage and salt setting.
Check salt usage and salt setting.
See "Excessive water in brine tank."
See "Excessive water in brine tank."
Clean line to water conditioner.
Clean line to water conditioner.
Clean control and add mineral cleaner to mineral bed. Increase
Clean control and add mineral cleaner to mineral bed. Increase
frequency of regeneration.
frequency of regeneration.
Remove piston and clean control.
Remove piston and clean control.
Assure that well system has proper air eliminator control. Check for dry well
Assure that well system has proper air eliminator control. Check for dry well
Check for proper drain rate.
Check for proper drain rate.
Check backwash, brine draw, and brine tank fill. Increase frequency of regeneration.
Check backwash, brine draw, and brine tank fill. Increase frequency of regeneration.
Increase backwash time.
Increase backwash time.
Clean injector and screen.
Clean injector and screen.
Replace brine valve seat and clean valve.
Replace brine valve seat and clean valve.
Clean brine line flow control.
Clean brine line flow control.
Clean drain line flow control.
Clean drain line flow control.
Increase line pressure to 20 psi.
Increase line pressure to 20 psi.
Change seals, spacers, and piston assembly.
Change seals, spacers, and piston assembly.
Check drive motor and switches.
Check drive motor and switches.
Determine if switch or timer is faulty and replace it, or replace
Determine if switch or timer is faulty and replace it, or replace
complete power head.
complete power head.
Check timer program and positioning of control. Replace power head assembly if not
Check timer program and positioning of control. Replace power head assembly if not
Remove power head assembly and inspect bore. Remove foreign material and check
Remove power head assembly and inspect bore. Remove foreign material and check
control in various regeneration positions.
control in various regeneration positions.
Replace seals and piston assembly.
Replace seals and piston assembly.
Correction
Correction
and save settings.
and save settings.
technical support.
technical support.
Replace timer.
Replace timer.
Reset time of day.
Reset time of day.
Close bypass valve.
Close bypass valve.
condition.
condition.
Clean flow control.
Clean flow control.
Replace timer.
Replace timer.
Clean injector.
Clean injector.
Clean screen.
Clean screen.
positioning properly.
positioning properly.
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