Pentair KEYSTONE EPI-2 Installation And Maintenance Instructions Manual

Pentair KEYSTONE EPI-2 Installation And Maintenance Instructions Manual

Quarter-turn electric actuator

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Keystone ePi-2 quarter-turn electric actuator
InstallatIon and MaIntenance InstructIons
index
1
General safety instructions ......................... 1
2
Machine description .................................... 4
3
storage end pre-installation ....................... 6
4
installation .................................................... 7
5
lubrication ................................................. 14
6
actuator setting and configuration ........... 14
7
Maintenance and trouble-shooting .......... 20
8
Decommissioning ...................................... 21
9
Parts list and drawings.............................. 21
www.pentair.com/valves
1. General safety
instructions
1.1 intended use
the ePi-2 electric actuators covered in this
instruction and operating Manual are designed
for the operation of any kind of quarter-turn
industrial valves (i.e., ball, butterfly, plug
and control valves) used in a wide range of
applications ranging from heavy industrial,
chemical, petrochemical plants, waterworks,
water pipelines, waste paper plants and power
plants to food, brewing and heating, ventilation,
air conditioning, etc.
Pentair Valves & controls will not be
liable for any possible damage or physical
injury resulting from use in other than the
designated applications or by lack of care
during installation, operation, adjustment
and maintenance of the machine. such risks
lie entirely with the user. Depending on
the specific working conditions, additional
precautions may be requested.
considering that Pentair has no direct control
over particular applications, operation or
maintenance conditions, it is the operator's
responsibility to comply with all applicable
safety rules.
Please inform Pentair urgently if you face
unsafe situations not described in this ioM. it is
the sole responsibility of the operator to ensure
that the local health and safety regulations are
adhered to.
ePi-2 are tested according to en 21680.
noise level is less than 65 dB (grade a) at 1 m
distance.
Warning
It is assumed that the installation, configuration,
commissioning, maintenance and repair works
are carried out by qualified personnel and
checked by responsible specialists.
© 2012 Pentair plc. all rights reserved.
Warning
Any repair work, other than the operations
outlined in this manual, is strictly reserved to
qualified Pentair personnel or to personnel
directly authorized by the company itself.
ePi-2 electric actuators are designed in
accordance with the applicable international
rules and specifications, but the following
regulations must be observed in any case:
• The general and safety regulations
• The plant specific regulations and
requirements
• The proper use of personal and protective
devices (glasses, clothing, gloves, etc.)
• The proper use of tools, lifting and transport
equipment
• Electrical installation, use and maintenance
on ePi-2 has to be carried out in accordance
with the national legislation and statutory
requirement related to the safe use of ePi-2
actuators, applicable to the site of installation
• Should further information and guidance
related to the safe use of ePi-2 actuators is
requested, please contact Pentair
Warning
The electronic parts of the EPI-2 and all the
optional modules can be damaged by a discharge
of static electricity. Before you start, touch a
grounded metal surface to discharge any static
electricity.
VCioM-02881-en 15/04

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Summary of Contents for Pentair KEYSTONE EPI-2

  • Page 1 • The proper use of tools, lifting and transport index Pentair Valves & controls will not be equipment liable for any possible damage or physical • Electrical installation, use and maintenance on ePi-2 has to be carried out in accordance General safety instructions ......
  • Page 2: Terms And Conditions

    • FM rated as flameproof for Class I, Zone 1, Group iiB, t5; class ii, iii, Div. 1, Groups e, f and G, t4 Pentair declines all liability in the event of: • Use of the actuator in contravention of local • NEMA 7 and NEMA 9...
  • Page 3: Applicable Standards And Regulations

    Keystone ePi-2 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons 1.4.2.1 atex label for application in hazardous areas figure 1b KEYSTONE l actuator duties a Manufacturer logo M explosionproof protection degree B Product model n Weatherproof protection degree c nominal output torque value...
  • Page 4: Machine Description

    Keystone ePi-2 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons 2. MacHine DescriPtion 2.3 eLeCtriCaL operation 2.4 ManuaL operation 2.1 generaL - control command ‘open’: counter-clockwise to be used in case of power supply failure or or clockwise rotation (selectable on the logic during actuator setting.
  • Page 5 Keystone ePi-2 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons optionaL ModuLes seLeCtion tabLe 2.5 desCription of the Main parts order oM1 i/o oM3 local bluetooth oM11 oM13 code additional module interface component pdp V0/V1 devicenet 3 wires module the ePi-2 actuator consists of five main parts: ✓...
  • Page 6: Pre-Installation

    Keystone ePi-2 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons 3. storaGe anD iMportant The actuator handwheel is removed for transport. Pre-installation If the actuator must be shipped fully assembled, please make sure the handwheel is packed 3.1 CheCKs to be Carried out When the securely to avoid all possible damage.
  • Page 7: Installation

    Keystone ePi-2 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons 4. installation 4.2 WorKing Condition iMportant Check the ‘ambient temperature range’ printed 4.1 CheCKs to be perforMed before standard ePi-2 actuators are suitable for the on the nameplate, for the correct utilisation with...
  • Page 8: Installation And Maintenance Instructions

    Keystone ePi-2 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons Warning Never lift the valve/actuator assembly without securing slings to both the valve and the actuator. Never use the handwheel to lift the actuator. 4.4 instaLLation of the epi-2 unit onto a VaLVe Move the valve to the completely open position.
  • Page 9: Electrical Connections

    Keystone ePi-2 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons 4.6 setting of the anguLar stroKe: 4.8 pLant requireMents if the actuator angular stroke is stopped beyond MeChaniCaL stops the end position (fully open or closed), proceed as follows: Protection devices (over-current breakers, it is important for the mechanical stops to •...
  • Page 10 Keystone ePi-2 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons Current absorption - singLe phase and dC VoLtage selected operating time Current absorption (a) Model step (secs/90°) 24 V aC 48 V aC 90 V aC 110 V aC 230 V aC 264 V aC 24 V dC...
  • Page 11: Cables Connections

    Keystone ePi-2 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons 4.9 reMoVaL of the terMinaL board enCLosure using a 5 mm allen key, loosen the four screws and remove the cover. Warning Pay attention not to damage the joint surfaces of the cover.
  • Page 12 Keystone ePi-2 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons remove the plugs from the cable entries. cables to the actuator, by linking them to the connect the motor supply cable previously for electrical connections use components terminal blocks termination as per diagram.
  • Page 13 Keystone ePi-2 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons 4.12 CabLe entries the sealing of cables and conduit entries should be carried out in accordance with national standards or the regulatory authorities that have certified the actuators. this is particularly true for units that are...
  • Page 14: Actuator Configuration

    Keystone ePi-2 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons 6. actuator iMportant In case the screws of the cover must be replaced, confiGuration SS Class A4 grade 80 screw must be used with minimum yield strength 600 N/mm Before connecting power to the actuator, check...
  • Page 15 Keystone ePi-2 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons removal of the control unit cover. figure 12 - 6.2 LoCaL Configuration of the epi-2 if the application requires different actuator the configuration of the actuator parameters is configurations, please proceed as described in...
  • Page 16 Keystone ePi-2 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons setup base Card rotary switches position dip switch enter button setup default close limit PusH n.d. open limit PusH n.d. L/S close 1: by position PusH 0: by torque PusH L/S open...
  • Page 17: Operating Times

    Keystone ePi-2 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons 6.2.2 Close limit configuration by position 6.2.7 open limit configuration by torque • Push ENTER pushbutton SW5 to confirm • Move switch SW4 to position 3 enter set up configuration: • When pushing SW5, the red leD switches on •...
  • Page 18 Keystone ePi-2 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons 6.2.10 setting of the torque limiting device in 6.2.12 reverse mode configuration actuator model 500 closing • Enter set up configuration: move switch SW3 • Enter set up configuration: move switch SW3...
  • Page 19 ‘a Manager’ software. Warning The controls available via Bluetooth allow full actuator operability at a distance. Pentair will not accept any responsibility for damages or injuries caused by an improper use of your Bluetooth PDA. 6.4 hardWare Configuration for...
  • Page 20: Troubleshooting

    • The wiring to terminals 32, 35 and 36 is required from Pentair the serial number of the correct actuator together with the item number of the • There is no short circuit between wires component are indicated in the request.
  • Page 21: Parts List And Drawings

    Keystone ePi-2 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons 7.2.6 the valve does not seat correctly • If the valve is stopped by torque in closing, increase the actuator output torque limit • If the valve is stopped by position in closing,...
  • Page 22 Keystone ePi-2 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons epi-2 ModeL 063 - generaL asseMbLy pos. description quant. nut uni 5588-M6 nut uni 5588-M8 eccentric Planocentric gear spacer Ball bearing type 16002 Ball bearing type 16004 Ball bearing type 6001...
  • Page 23 Keystone ePi-2 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons epi-2 ModeL 125 - generaL asseMbLy pos. description quant. nut uni 5588-M6 nut uni 5588-M8 eccentric Planocentric gear spacer Ball bearing type 16002 Ball bearing type 16004 Ball bearing type 6001...
  • Page 24 Keystone ePi-2 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons epi-2 ModeL 250 - generaL asseMbLy pos. description quant. nut uni 5588-M12 nut uni 5588-M6 eccentric Planocentric gear spacer Ball bearing type 6005 Ball bearing type 6202 Ball bearing type 16002...
  • Page 25 Keystone ePi-2 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons epi-2 ModeL 500 - generaL asseMbLy pos. description quant. nut uni 5588-M12 nut uni 5588-M6 eccentric Planocentric gear spacer Ball bearing type 6005 Ball bearing type 6202 Ball bearing type 16002...
  • Page 26 Keystone ePi-2 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons epi-2 ModeL 1000 - generaL asseMbLy pos. description quant. nut uni 5588-M16 nut uni 5588-M6 eccentric Planocentric gear spacer Ball bearing type 6305 Ball bearing type 16002 Ball bearing type nJ202ecP...
  • Page 27 Keystone ePi-2 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons epi-2 ModeL 2000 (gear reduCer) - generaL asseMbLy pos. description quant. nut M20 iso 4032 en 24032 Ball bearing type 6006 Ball bearing type 16004 Ball bearing type 61908 HsHc screw uni 5931-M6x16...
  • Page 28 Pentair trademarks and logos are owned by Pentair plc. all other brand or product names are trademarks or registered marks of their respective owners. Because we are continuously improving our products and services, Pentair reserves the right to change product designs and specifications without notice.

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063/e00612s/e013250/e025500/e0511000/e0912000/e171

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