Shift Weight Inspection; Button To Tower Clearance - Polaris RZR 900 2017 Service Manual

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SHIFT WEIGHT INSPECTION

Remove shift weight bolts and weights. Inspect the

contact surface of each weight. The surface

smooth and free of dents or gall marks. Inspect the

weight pivot bore and bolts

weights or bolts are worn or broken, replace in sets of

three with new bolts and nuts.

The clutch assembly is a precisely balanced unit. Never

replace parts with used parts from another clutch

A damaged shift weight is usually caused by a

damaged or stuck roller in the spider assembly. See

"Drive Clutch Roller Pin and Button Service".

for wear or galling. If

1. Inspect the button to tower clearance as shown.

Replace the spider buttons if clearance is beyond

specification.

Button to Tower Clearance:

0.000-.012" (.000-.304 mm)

2. Inspect the tower sheave surfaces that the buttons

slide on. Replace the drive clutch if worn, damaged or

9930588 R02 - 2017-2020 RZR 900 900/S 900/S4 1000/S 1000/S4 Service Manual

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