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Genie GS84D-101
Terex Genie GS84D-101 Manuals
Manuals and User Guides for Terex Genie GS84D-101. We have
2
Terex Genie GS84D-101 manuals available for free PDF download: Service And Repair Manual, Maintenance Manual
Terex Genie GS84D-101 Service And Repair Manual (213 pages)
Brand:
Terex
| Category:
Scissor Lifts
| Size: 9.66 MB
Table of Contents
Introduction
4
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
15
Machine Specifications
15
Performance Specifications
16
Hydraulic Oil Specifications
17
Hydraulic Component Specifications
20
Manifold Component Specifications
21
Ford MSG-425 EFI Engine Specifications
22
Deutz D2011 L03I Engine Specifications
23
Deutz D 2.9 L4 Engine Specifications
24
Hydraulic Hose and Fitting Torque Specifications
26
Torque Procedure
27
Repair Procedures
29
Introduction
29
Platform Controls
31
Circuit Board
31
How to Remove the Platform Controls Circuit Board
31
Platform Components
32
Platform
32
How to Remove the Platform
32
Platform Extension Deck
34
How to Remove the Platform Extension Deck
34
Scissor Components
35
Scissor Assembly, GS-3384 and GS-3390
36
How to Disassemble the Scissor Assembly
36
How to Disassemble a Scissor Arm Pair
40
Scissor Assembly, GS-4390
42
How to Disassemble the Scissor Assembly
42
How to Disassemble a Scissor Arm Pair
46
Scissor Assembly, GS-5390
49
How to Disassemble the Scissor Assembly
49
How to Disassemble a Scissor Arm Pair
54
Wear Pads
55
How to Replace the Scissor Arm Wear Pad
55
How to Replace the Chassis Scissor Arm Wear Pads
56
Lift Cylinders
58
How to Remove the Lift Cylinder - GS-3384, GS-3390 and GS-4390
58
How to Remove the Lift Cylinder - GS-5390
60
Engines
62
RPM Adjustment
62
Flex Plate
62
How to Remove the Flex Plate - Ford Models
62
How to Remove the Flex Plate - Deutz Models
63
How to Install the Flex Plate
64
Ford MSG-425 Engine Fault Codes
65
Engine Fault Codes - Deutz D 2.9 L4 and Perkins 404F-22 Models
66
Ground Controls
67
Auxiliary Platform Lowering
67
Controller Adjustments
67
How to Determine the Revision Level
68
How to Adjust the Stowed Drive Speed
68
How to Adjust the High Torque Drive Speed
69
How to Adjust the Raised Drive Speed
70
How to Adjust the Lift Speed
72
How to Adjust the Platform Lower Speed
73
How to Adjust the Platform Settling Speed
74
How to Adjust the Steer Speed
75
Software Configuration
75
Level Sensor - Models Without Outriggers
80
How to Install and Calibrate the Level Sensor - Models Without Outriggers
80
Level Sensor - Models with Outriggers
82
How to Install and Calibrate the Level Sensor - Models with Outriggers
82
Hydraulic Pump
86
Lift/Steer Pump
86
How to Remove the Lift/Steer Pump
86
Drive Pump
87
How to Remove the Drive Pump
87
How to Prime the Pump
88
How to Adjust the Pump Neutral
89
Manifolds
91
Function Manifold Components - Models with Outriggers
91
Function Manifold Components - Models Without Outriggers
93
Traction Manifold Components
95
Oscillate Manifold Components, GS-90 (Option)
97
Welder Manifold Components (Option)
99
Valve Adjustments - Function Manifold
100
How to Adjust the System Relief Valve
100
How to Adjust the Steer Relief Valve
101
Valve Adjustments - Traction Manifold
102
How to Adjust the Charge Pressure Relief Valve
102
Generator Manifold Components
103
Valve Adjustments - Generator Manifold
104
How to Adjust the Generator Voltage
104
Generator Relief Valve Manifold Components
105
Valve Coils
106
Fuel and Hydraulic Tanks
108
Fuel Tank
108
Hydraulic Tank
109
Steer Axle Components
111
Yoke Assembly
111
How to Remove the Yoke and Drive Motor
111
How to Remove a Drive Motor
112
Steer Cylinder
113
Oscillating Axle Option - GS-90 Models
113
Non-Steer Axle Components
115
Drive Motor and Brake
115
How to Remove a Drive Motor and Brake
115
Drive Hub
116
How to Remove a Drive Hub
116
Oscillating Axle
117
Outrigger Components
118
Outrigger Cylinder
118
How to Remove an Outrigger Cylinder (if Equipped)
118
Platform Overload Components
119
Platform Overload System (if Equipped)
119
How to Calibrate the Platform Overload System (if Equipped)
119
Platform Overload Recovery Message (Software Version B3 and Later)
128
Fault Codes
130
Introduction
130
Control System Fault Codes
132
Fault Code Display - Deutz Models
136
How to Retrieve Active Engine Fault Codes Deutz D 2.9 L4 Models
136
Fault Code Display - Flashing and Solid Led's - Deutz D 2.9 L4 Models
137
Soft Key Functions and Icons - Deutz D 2.9 L4 Models
138
Main Menu Structure - Deutz D 2.9 L4 Models
139
Deutz D 2.9 L4 Engine Fault Codes
140
Ford MSG-425 Engine Fault Codes
151
How to Retrieve Ford Engine Fault Codes
151
How to Clear Engine Fault Codes from the ECM
151
Ford MSG-425 Engine Fault Codes
152
Schematics
157
Introduction
157
Electrical Symbols Legend
158
Hydraulic Symbols Legend
159
Electrical Component and Wire Color Legends
160
Ford Engine Relay Layout
162
Electronic Control Module Layout
163
Electronic Control Module Pin-Out Legend
164
Ground Controls Wiring Panel Layout
166
Wiring Diagram - Platform Control Box
167
Limit Switch Legend
168
Wiring Diagram - 12 Kw Hydraulic Generator (Option)
169
Electrical Schematics - Engine Harness
171
Ford MSG-425 EFI Engine Wire Harness
172
Deutx D 2.9 L4 Engine Wire Harness
173
Hydraulic Schematics
175
Hydraulic Schematic
175
Hydraulic Schematic, to Serial Numbers GS8415-42316 and GS9015-50184
176
From Serial Numbers GS84154-42317 and GS9015-50185
178
Electrical Schematics - ANSI and CSA Models
181
Electrical Schematic, Ford Engine Models (ANSI/CSA) (from GS84D-101) • (to GS84F-45671, GS90D-2776, GS90F-54948)
182
Electrical Schematic, Ford Engine Models (ANSI/CSA) (from GS84F-45672 to 45680, GS90D-2777 to 2861, GS90F-54949 to 55081)
183
Electrical Schematic, Ford Engine Models (ANSI/CSA) (from GS84F-45681, GS90D-2862, GS90F-55082)
186
Platform Controls, Ford Engine Models (ANSI/CSA)
187
Electrical Schematic, Deutz Engine Models (ANSI/CSA) (from GS84D-101) • (to GS84F-45671, GS90D-2776, GS90F-54948)
190
Electrical Schematic, Deutz Engine Models (ANSI/CSA) (from GS84F-45672 to 45680, GS90D-2777 to 2861, GS90F-54949 to 55081)
191
Electrical Schematic, Deutz Engine Models (ANSI/CSA) (from GS84F-45681, GS90D-2862, GS90F-55082)
194
Platform Controls, Deutz Engine Models (ANSI/CSA)
195
Electrical Schematics - as and CE Models
197
Electrical Schematic, Ford Engine Models (AS/CE) (from GS84D-101) • (to GS84F-45671, GS90D-2776, GS90F-54948)
198
Electrical Schematic, Ford Engine Models (AS/CE) (from GS84F-54672 to 45680, GS90D-2777 to 2861, GS90F-54949 to 55081)
199
Electrical Schematic, Ford Engine Models (AS/CE) from GS84F-45681, GS90D-2862, GS90F-55082)
202
Platform Controls, Ford Engine Models (AS/CE)
203
Electrical Schematic, Deutz Engine Models (AS/CE) (from GS84D-101) • (to GS84F-45671, GS90D-2776, GS90F-54948)
206
Electrical Schematic, Deutz Engine Models (AS/CE) (from GS84F-45672 to 45680, GS90D-2777 to 2861, GS90F-54949 to 55081)
207
Electrical Schematic, Deutz Engine Models (AS/CE) (from GS84F-45681, GS90D-2862, GS90F-55082)
210
Platform Controls, Deutz Engine Models (AS/CE)
211
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Terex Genie GS84D-101 Maintenance Manual (92 pages)
Brand:
Terex
| Category:
Scissor Lifts
| Size: 1.83 MB
Table of Contents
Models Included in this Manual
3
Glossary of Terms
4
Revision History
5
Safety Rules
7
Table of Contents
9
Performance Specifications
13
Function Speeds GS-30, GS-32, GS-46, GS-47, GS-55
13
Function Speeds GS-69, GS-84, GS-90
13
Drive Speeds
15
Torque Specifications
16
Tires and Wheels
16
Battery Specifications
17
Battery Specifications - DC and be Models
17
Engine Specifications
18
Engine Operator and Maintenance Manuals
18
Deutz Engine Models
18
Perkins Engine Models
19
Ford Engine Models
19
Kubota Engine Models
20
Kohler Engine Models
20
GM Engine Models
21
Hydraulic Specifications
22
Hydraulic Relief Valves
22
Hydraulic and Drive Hub Fluid Capacities
24
Hydraulic Oil Specifications
25
Hydraulic Hose and Fitting Torque Specifications
28
Torque Procedure
29
Maintenance Procedures
31
Introduction
31
Maintenance Schedule
33
Pre-Delivery Preparation Report
34
Scheduled Maintenance Inspection Report - Scissor Lifts
35
Programmed Maintenance Inspection Report - Scissor Lifts
36
Commissioning Procedures
37
Perform 50 Hour Service
37
Perform Engine Maintenance - 50 Hours
37
Perform 150 Hour Service
38
Quarterly Maintenance Procedures
39
Check for Open Bulletins and Owner Registration
39
Battery Inspection
40
Check the Module Tray Latch Components
43
Inspect the Battery Balancer - GS-69 DC
44
Inspect the Electrical Wiring
45
Inspect the Electrical Contactor
46
DC, Gs-69 be
46
Inspect the Voltage Inverter (if Equipped)
46
Test the Flashing Beacons (if Equipped)
48
Visual Inspection of the Hydraulic Oil
48
Inspect the Hydraulic Filters
49
Check the Exhaust System - Engine Models
50
Inspect the Fuel Tank Check Valve Venting System - GS-69 RT Gas Models
51
Test the Fuel Select Operation - Gasoline/Lpg Models
51
Check and Adjust the Engine RPM
52
Inspect the Tires, Wheels and Lug Nut Torque
55
Confirm the Proper Brake Configuration - GS-69, GS-84, GS-90
55
Test the Drive Brakes
56
Test the Drive Speed - Stowed Position
56
Test the Drive Speed - Raised Position
57
Test the down Limit Switch, Level Sensor and Pothole Limit Switches
57
Test the Platform Gate Proximity Switches and the Extension Deck Limit Switch - GS-2646 AV, GS-2646 AV35
61
Annual Maintenance Procedures
64
Check the Drive Hub Oil Level and Fastener Torque
64
Test the Function Pump - GS-69 be and GS-69 DC
65
Test the Oscillate Axle - GS-90
65
Test the down Limit Switch Descent Delay
68
And GS-90 (if Equipped)
68
Test the Platform Overload Pressure Transducer and Platform Height Sensor - GS-30, GS-32, GS-46, GS-47 (if Equipped)
70
Check the Steer Yoke King Pin Fastener Torque
72
Programmed Maintenance Procedures
73
P0-1 Inspect the Engine Air Filter - GS-69 RT
73
P0-2 Grease the Steer Yokes - GS-30, GS-32, GS-46, GS-47
74
P0-3 Deutz Engine Maintenance - under 1000 Hours
75
P0-4 Ford Engine Maintenance - under 1000 Hours
76
P0-5 Kohler Engine Maintenance - under 1000 Hours
77
P0-6 Kubota Engine Maintenance - under 1000 Hours
78
P0-7 Perkins Engine Maintenance - under 1000 Hours
79
P0-8 GM Engine Maintenance - under 1000 Hours
80
P1-1 Perform Engine Maintenance - 1000 Hours
81
P1-2 Replace the Drive Hub Oil - GS-69, GS-84, GS-90
82
P2-1 Perform Engine Maintenance - 2000 Hours
82
P2-2 Replace the Hydraulic Filters
83
P2-3 Check the Free-Wheel Configuration - GS-84 and GS-90
84
P2-4 Check the Scissor Arm Wear Pads (and Slider Blocks, if Equipped)
86
P2-5 Grease the Steer Axle Wheel Bearings - GS-69 be and GS-69 DC
89
P2-6 Test or Replace the Hydraulic Oil
90
P3-1 Perform Engine Maintenance - 3000 Hours
91
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