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Genie GS-3369 BE
Terex Genie GS-3369 BE Manuals
Manuals and User Guides for Terex Genie GS-3369 BE. We have
2
Terex Genie GS-3369 BE manuals available for free PDF download: Service Manual, Maintenance Manual
Terex Genie GS-3369 BE Service Manual (205 pages)
Brand:
Terex
| Category:
Scissor Lifts
| Size: 11.2 MB
Table of Contents
Table of Contents
8
Introduction
2
Find a Manual for this Model
2
Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate Operator's Manual on Your Machine
2
Revision History
3
Serial Number Legend
5
Safety Rules
6
Table of Contents
8
Specifications
17
Machine Specifications
17
Performance Specifications
18
Hydraulic Specification
18
Hydraulic Component Specifications
21
Manifold Component Specifications
21
Battery Specifications
22
Kohler KD350 Engine Specifications
23
Hydraulic Hose and Fitting Torque Specifications
24
Torque Procedure
25
SAE and Metric Fasteners Torque Charts
27
Scheduled Maintenance Procedures
29
Introduction
29
Immediately Tag and Remove from Service a
29
Observe and Obey
29
Pre-Delivery Preparation Report
33
Maintenance Inspection Report
35
Checklist a Procedures
37
Inspect the Manuals and Decals
37
Perform Pre-Operation Inspection
38
Perform Function Tests
38
Perform Engine Maintenance
39
Test the Oscillate Axle
39
Perform 30 Day Service
40
Perform Engine Maintenance
40
Replace the Drive Hub Oil
41
Checklist B Procedures
42
Inspect the Batteries
42
Inspect the Electrical Wiring
44
Inspect the Tires, Wheels and Castle Nut Torque
45
Perform Engine Maintenance
45
Test the Emergency Stop
46
Test the Key Switch
46
Test the Automotive-Style Horn (if Equipped)
47
Test the Drive Brakes
47
Test the Drive Speed - Stowed Position
48
Test the Drive Speed - Raised Position
48
Check the Electrical Contactor
49
Perform Hydraulic Oil Analysis
49
Inspect the Fuel and Hydraulic Tank Cap Venting Systems
50
Check the Drive Hub Oil Level and Fastener Torque
51
Checklist C Procedures
52
Test the Platform Overload System (if Equipped)
52
Down Limit Switch Descent Delay (if Equipped)
53
Check the down Limit Switch Rocker Arm Orientation (if Equipped)
53
Check the Descent Delay Function
54
Check the down Limit Switch Height
54
Replace the Hydraulic Tank Breather Cap - Models with Optional Hydraulic Oil
54
Perform Engine Maintenance
55
Checklist D Procedures
56
Check the Scissor Arm Wear Pads and Slider Blocks
56
Replace the Drive Hub Oil
56
Test the Function Pump
57
Checklist E Procedures
58
Test or Replace the Hydraulic Oil
58
Grease the Steer Axle Wheel Bearings
59
Repair Procedures
61
Introduction
61
Platform Controls
63
Operational Indicator Codes
63
Circuit Board
64
Joystick
65
Platfrom Controls Alarm
65
Platfrom Emergency Stop Button
66
Platform Components
67
Platform
67
Platform Extension Deck
68
Scissor Components
70
Scissor Assembly, GS-2669 be
71
Scissor Assembly, GS-3369 be
74
Scissor Assembly, GS-4069 be
78
Wear Pads
81
Lift Cylinders
83
Engines
85
Oil Pressure Switch
85
How to Replace the Oil Pressure Switch
85
How to Repair the Kohler KD350 Engine
85
Ground Controls
86
Software Revision Level
87
Machine Setup
88
Auxiliary Platform Lowering
89
Level Sensor - Models Without Outriggers
89
Level Sensor - Models with Outriggers
92
Service Override Mode
94
Hydraulic Pump
96
How to Test the Hydraulic Pump
96
How to Remove the Hydraulic Pump
96
How to Calibrate the Hydraulic Pump
97
Manifolds
99
Function Manifold Components
99
Valve Adjustments - Function Manifold
101
How to Adjust the System Relief Valve
101
How to Adjust the Oscillate Relief Valve
102
How to Adjust the Steer Relief Valve
103
How to Adjust the Platform up Relief Valve - Models with Platform Overload
104
How to Adjust the Platform up Relief Valve - Models Without Platform Overload
109
Outrigger Manifold Components
111
Valve Coils
112
How to Test a Coil Diode
113
Fuel and Hydraulic Tanks
114
Fuel Tank
114
Hydraulic Tank
115
Steer Axle Components
116
Yoke Assembly
116
Steer Cylinder
118
Tie Rod
118
Oscillate Cylinder
119
Oscillate Hoses
119
Steer Angle Sensor
121
How to Calibrate the Steer Angle Sensor
123
Non-Steer Axle Components
126
Drive Motors
126
Drive Hub
128
Outrigger Components
129
Outrigger Cylinder
129
Outrigger Calibration
130
How to Calibrate the Outrigger System
130
Platform Overload Components
132
Platform Overload System
132
How to Calibrate the Platform Overload System
132
Check the Maximum Height Limit Switch
133
Platform Overload System Troubleshooting
135
Platform Overload Recovery
136
How to Clear the Platform Overload Recovery Message
136
Battery Charger
138
Fault Codes
141
Introduction
141
Be Sure that All Necessary Tools and Test Equipment Are Available and Ready for Use
141
Before Troubleshooting
141
Bodily Injury Hazard. Spraying
141
Contact with Electrically Charged Circuits Could Result in Death or Serious Injury. Remove All Rings, Watches and Other Jewelry
141
Damaged or Malfunctioning Machine
141
Electrocution/Burn Hazard
141
Repair any Machine Damage or Malfunction before Operating the Machine
141
Troubleshooting and Repair Procedures Shall be Completed by a Person Trained and Qualified on the Repair of this Machine
141
About this Section
142
Operation Indicator Codes (OIC)
146
Diagnostic Trouble Codes (DTC)
146
Troubleshooting "HXXX" and "PXXX" Faults
147
Fault Inspection Procedure
148
Type "HXXX" Faults
150
Type "PXXX" Faults
153
Type "UXXX" Faults
156
Type "FXXX" Faults
158
Type "CXXX" Faults
161
Schematics
163
Introduction
163
Electrical Component and Wire Color Legends
164
Hydraulic Component Legend
167
Electrical Symbols Legend
168
Hydraulic Symbols Legend
169
Limit Switch Legend
170
Charger Interlock
171
Contactor Box Layout, All Models
174
Ground Control Box Layout, All Models
175
Platform Control Box Layout, All Models
178
Generator Wiring Diagram, All Models
179
Electrical Schematic, GS-2669 be and GS-3369 be with 2 Speed Lift, (ANSI / CSA)
182
Electrical Schematic, GS-2669 be and GS-3369 be with Proportional Lift, (ANSI / CSA)
183
Electrical Schematic, GS-4069 be with 2 Speed Lift, (as / CE)
185
Electrical Schematic, GS-4069 be with Proportional Lift, (ANSI / CSA)
187
Electrical Schematic, GS-2669 be and GS-3369 be with 2 Speed Lift, (as / CE)
190
Electrical Schematic, GS-2669 be and GS-3369 be with Proportional Lift, (as / CE)
191
Electrical Schematic, GS-4069 be with 2 Speed Lift, (as / CE)
194
Electrical Schematic, GS-4069 be with Proportional Lift, (as / CE)
195
Hydraulic Schematic, GS-2669 be and GS-3369 be with 2 Speed Lift
198
Hydraulic Schematic, GS-2669 be and GS-3369 be with Proportional Lift
199
Hydraulic Schematic, GS-4069 be with 2 Speed Lift
202
Hydraulic Schematic, GS-4069 be with Proportional Lift
203
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Terex Genie GS-3369 BE Maintenance Manual (92 pages)
Brand:
Terex
| Category:
Scissor Lifts
| Size: 1.83 MB
Table of Contents
Models Included in this Manual
3
Glossary of Terms
4
Revision History
5
Safety Rules
7
Table of Contents
9
Performance Specifications
13
Function Speeds GS-30, GS-32, GS-46, GS-47, GS-55
13
Function Speeds GS-69, GS-84, GS-90
13
Drive Speeds
15
Torque Specifications
16
Tires and Wheels
16
Battery Specifications
17
Battery Specifications - DC and be Models
17
Engine Specifications
18
Engine Operator and Maintenance Manuals
18
Deutz Engine Models
18
Perkins Engine Models
19
Ford Engine Models
19
Kubota Engine Models
20
Kohler Engine Models
20
GM Engine Models
21
Hydraulic Specifications
22
Hydraulic Relief Valves
22
Hydraulic and Drive Hub Fluid Capacities
24
Hydraulic Oil Specifications
25
Hydraulic Hose and Fitting Torque Specifications
28
Torque Procedure
29
Maintenance Procedures
31
Introduction
31
Maintenance Schedule
33
Pre-Delivery Preparation Report
34
Scheduled Maintenance Inspection Report - Scissor Lifts
35
Programmed Maintenance Inspection Report - Scissor Lifts
36
Commissioning Procedures
37
Perform 50 Hour Service
37
Perform Engine Maintenance - 50 Hours
37
Perform 150 Hour Service
38
Quarterly Maintenance Procedures
39
Check for Open Bulletins and Owner Registration
39
Battery Inspection
40
Check the Module Tray Latch Components
43
Inspect the Battery Balancer - GS-69 DC
44
Inspect the Electrical Wiring
45
Inspect the Electrical Contactor
46
DC, Gs-69 be
46
Inspect the Voltage Inverter (if Equipped)
46
Test the Flashing Beacons (if Equipped)
48
Visual Inspection of the Hydraulic Oil
48
Inspect the Hydraulic Filters
49
Check the Exhaust System - Engine Models
50
Inspect the Fuel Tank Check Valve Venting System - GS-69 RT Gas Models
51
Test the Fuel Select Operation - Gasoline/Lpg Models
51
Check and Adjust the Engine RPM
52
Inspect the Tires, Wheels and Lug Nut Torque
55
Confirm the Proper Brake Configuration - GS-69, GS-84, GS-90
55
Test the Drive Brakes
56
Test the Drive Speed - Stowed Position
56
Test the Drive Speed - Raised Position
57
Test the down Limit Switch, Level Sensor and Pothole Limit Switches
57
Test the Platform Gate Proximity Switches and the Extension Deck Limit Switch - GS-2646 AV, GS-2646 AV35
61
Annual Maintenance Procedures
64
Check the Drive Hub Oil Level and Fastener Torque
64
Test the Function Pump - GS-69 be and GS-69 DC
65
Test the Oscillate Axle - GS-90
65
Test the down Limit Switch Descent Delay
68
And GS-90 (if Equipped)
68
Test the Platform Overload Pressure Transducer and Platform Height Sensor - GS-30, GS-32, GS-46, GS-47 (if Equipped)
70
Check the Steer Yoke King Pin Fastener Torque
72
Programmed Maintenance Procedures
73
P0-1 Inspect the Engine Air Filter - GS-69 RT
73
P0-2 Grease the Steer Yokes - GS-30, GS-32, GS-46, GS-47
74
P0-3 Deutz Engine Maintenance - under 1000 Hours
75
P0-4 Ford Engine Maintenance - under 1000 Hours
76
P0-5 Kohler Engine Maintenance - under 1000 Hours
77
P0-6 Kubota Engine Maintenance - under 1000 Hours
78
P0-7 Perkins Engine Maintenance - under 1000 Hours
79
P0-8 GM Engine Maintenance - under 1000 Hours
80
P1-1 Perform Engine Maintenance - 1000 Hours
81
P1-2 Replace the Drive Hub Oil - GS-69, GS-84, GS-90
82
P2-1 Perform Engine Maintenance - 2000 Hours
82
P2-2 Replace the Hydraulic Filters
83
P2-3 Check the Free-Wheel Configuration - GS-84 and GS-90
84
P2-4 Check the Scissor Arm Wear Pads (and Slider Blocks, if Equipped)
86
P2-5 Grease the Steer Axle Wheel Bearings - GS-69 be and GS-69 DC
89
P2-6 Test or Replace the Hydraulic Oil
90
P3-1 Perform Engine Maintenance - 3000 Hours
91
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