Installing The Clutch Discs - Husqvarna FE 350 2014 Repair Manual

TABLE OF CONTENTS
18.3.31 Removing the shift forks .............................. 141
18.3.32 Removing the transmission shafts ............... 141
18.3.33 Removing the crankshaft ............................. 141
18.4 Work on individual parts ................................... 142
18.4.1 Work on the right section of the engine
case .............................................................. 142
18.4.2 Work on the left section of the engine
case .............................................................. 143
18.4.3 Work on the clutch cover ............................. 144
18.4.4 Checking the oil pressure regulator valve .... 146
18.4.5 Checking the lubrication system .................. 146
18.4.6 Removing the crankshaft bearing inner
race .............................................................. 147
18.4. 7 Installing the crankshaft bearing inner
race .............................................................. 147
18.4.8 Changing the connecting rod, conrod
bearing and crank pin .................................. 147
18.4.9 Checking the crankshaft run-out at the
bearing pin ................................................... 149
18.4.1 O Measuring the crankshaft end play .............. 149
18.4.11 Removing the drive wheel of the balancer
shaft .............................................................. 149
18.4.12 Installing the drive wheel of the balancer
shaft .............................................................. 150
18.4.13 Cylinder - Nikasil
18.4.14 Checking/measuring the cylinder ................. 150
18.4.15 Checking/measuring the piston ................... 151
18.4.16 Measuring the piston/cylinder mounting
clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 51
18.4.17 Checking the piston ring end gap ................ 152
18.4.18
Changing the camshaft bearing ................... 152
18.4.19 Checking the camshafts ............................... 153
18.4.20 Checking the pivot points of the
camshafts..................................................... 153
18.4.21 Removing the valves .................................... 154
18.4.22 Checking the valves ..................................... 155
18.4.23 Checking the valve springs .......................... 155
18.4.24 Checking the valve spring seat .................... 155
18.4.25 Checking the cam levers .............................. 155
Checking the cylinder head .......................... 156
18.4.26
18.4.27 Installing the valves ...................................... 156
18.4.28 Checking the freewheel. ............................... 157
18.4.29 Removing the freewheel. .............................. 157
18.4.30 Installing the freewheel. ................................ 158
18.4.31 Checking the electric starter drive ............... 159
18.4.32 Checking the timing assembly ..................... 160
18.4.33 Preparing the timing chain tensioner for
installation .................................................... 160
18.4.34 Checking the clutch ..................................... 161
18.4.35 Checking the shift mechanism ..................... 162
18.4.36 Preassembling the shift shaft ....................... 163
18.4.37
Disassembling the main shaft ...................... 164
18.4.38 Disassembling the countershaft ................... 164
18.4.39 Checking the transmission ........................... 165
Assembling the main shaft ........................... 166
18.4.40
18.4.41 Assembling the countershaft ........................ 167
18.5 Engine assembly ............................................... 168
18.5.1 Installing the crankshaft ............................... 168
18.5.2 Installing the transmission shafts ................. 168
18.5.3 Installing the shift forks ................................ 169
18.5.4 Installing the shift drum ................................ 169
coating ............................ 150
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18.5.5 Installing the shift rails .................................. 169
18.5.6 Installing the left engine case ....................... 170
18.5. 7 Installing the spacer ..................................... 170
18.5.8 Installing the timing chain ............................. 170
18.5.9 Installing the primary gear ............................ 171
18.5.10 Installing the force pump .............................. 171
18.5.11 Installing the suction pump .......................... 172
18.5.12
Installing the locking lever ............................ 173
18.5.13 Installing the shift drum locating unit ........... 173
18.5.14 Installing the shift shaft ................................ 173
18.5.15 Installing the clutch basket ........................... 173
18.5.16 Installing the clutch discs ............................. 17 4
18.5.17 Installing the clutch cover ............................ 175
18.5.18 Installing the water pump cover ................... 176
18.5.19 Installing the starter drive ............................. 176
18.5.20 Installing the piston ...................................... 178
18.5.21 Installing the cylinder head ........................... 179
18.5.22 Installing the camshafts ................................ 180
18.5.23 Checking the valve timing ............................ 180
18.5.24 Adjusting the valve timing ............................ 181
18.5.25 Installing the timing chain tensioner ............. 182
18.5.26 Checking the valve clearance ...................... 183
18.5.27 Adjusting the valve clearance ....................... 183
18.5.28 Installing the torque limiter ........................... 184
18.5.29 Installing the alternator cover ....................... 184
18.5.30 Installing the valve cover .............................. 184
18.5.31 Installing the spark plug ............................... 185
18.5.32 Installing the oil filter ..................................... 185
18.5.33 Installing the oil screen ................................. 185
18.5.34 Installing the spacer ..................................... 186
18.5.35 Installing the clutch push rod ....................... 186
18.5.36 Removing the engine from the engine
assembly stand . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . 186
19 CLUTCH ........................................................................ 187
19.1 Checking/rectifying the fluid level of the
hydraulic clutch ................................................. 187
19.2 Changing the hydraulic clutch fluid .................. 187
20 WATER PUMP, COOLING SYSTEM ............................. 188
20.1 Cooling system ................................................. 188
20.2 Checking the antifreeze and coolant level ........ 188
20.3 Checking the coolant level. ............................... 189
20.4 Draining the coolant .......................................... 189
20.5 Refilling coolant ................................................ 190
21 LUBRICATION SYSTEM ............................................... 191
21.1 Oil circuit ........................................................... 191
21.2 Checking the engine oil level ............................ 191
21.3 Changing the engine oil and oil filter,
cleaning the oil screen ...................................... 192
21.4 Adding engine oil .............................................. 194
21.5 Checking the engine oil pressure ..................... 194
22 IGNITION SYSTEM ........................................................ 196
22.1 Ignition coil - checking the secondary
winding .............................................................. 196
22.2 Checking the spark plug connector .................. 196
22.3 Alternator - checking the stator winding ........... 196
22.4 Removing the stator and ignition pulse
generator ........................................................... 197
22.5 Installing the stator and ignition pulse
generator ........................................................... 198
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