Related Manuals for Genesis ED1
Summary of Contents for Genesis ED1
- Page 1 Installation and Operating Manual for Genesis ™ Models ED1 & ED2 with HART ® output Software Version 1.x High Performance, Multiphase Detector 2014/68/EU...
- Page 2 Safety Messages The Genesis system is designed for use in Category II, The Magnetrol quality assurance system is registered to Pollution Degree 2 installations. Follow all standard ISO 9001 affirming its commitment to known interna-...
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Page 3: Table Of Contents
3.1.1 Buildup Detection Setup using PACTw re ..45 1.6 Configuration Using HART ® ........19 3.1.2 Buildup Detection Setup using the Keypad ...46 1.6.1 Connections ..........19 1.6.2 HART Communicator Display ....19 1.6.3 HART Revision Table ........19 1.7 Initial Configuration/Commissioning .....20 63-601 Genesis Models ED1 & ED2 Multiphase Detector... -
Page 4: Complete Installation
For optimal performance (and correlation to the Calibration Certificate included with all units), confirm the model and serial numbers shown on the nameplates of the Genesis probe and main electronics are identical. NOTE: To avoid moisture ingress in the housing, covers should be fully tightened at all times. -
Page 5: Before You Begin
For information about the sizes and types of connections available, see Probe Model Number, Section 2.7.2. NOTE: Do not place insulating material around any part of the Genesis probe electronics itself, as this may cause excessive heat buildup. -
Page 6: Installing The Genesis Main Electronics
LCD is rotatable in 90- degree increments. 1.4.2 Main Electronics Wiring Caution: The Genesis operates at voltages of 24 VDC (SELV) (± 10%) with a maximum power draw of 10 Watts. Wiring connections between the power supply and the Genesis main electronics should be made using 14–18... -
Page 7: Explosion Proof
Coaxial Probe • Probe has adequate room for installation. Ensure probe has end view adequate overhead clearance and unobstructed entry to the bottom of the vessel. 63-601 Genesis Models ED1 & ED2 Multiphase Detector... -
Page 8: Installing A 5-Conductor Pentarod Probe
Before installing, ensure that the: • The model and serial numbers shown on the nameplates of the Genesis main electronics and probe are identical. For optimal performance (and correlation to the Calibration Certificate included with all units), devices and probes should be installed as a matched set. -
Page 9: Probe Electronics Wiring
Section 1.6, Configuration Using HART. 1.5.1 Bench Configuration The Genesis can be easily configured at a test bench by connecting a 24 VDC (SELV) power supply directly to the power terminals as shown in the accompanying diagram. -
Page 10: Menu Traversal And Data Entry
ENTER allows modification of that selection. UP and DOWN to choose new data selection. ➪ ENTER to confirm selection. B CK (Escape) key at any time to abort the proce- dure and escape to previous branch item. 63-601 Genesis Models ED1 & ED2 Multiphase Detector... -
Page 11: Entering Numeric Data Using Digit Entry
10 after the value has been decremented 10 times. Returns to the previous menu without changing Back the original value, which is immediately redis- played. Accepts the displayed value and returns to the Enter previous menu. 63-601 Genesis Models ED1 & ED2 Multiphase Detector... -
Page 12: Entering Character Data
1.5.3 Password Protection The Genesis has three levels of password protection to restrict unapproved access to certain portions of the menu structure that affect the operation of the system. The user password can be changed to any numerical value up to 59999. -
Page 13: Menu: Step-By-Step Procedure
CONFIG under the DEVICE SETUP menu in Section 1.5.4 — Basic Configuration Menu. At left is an example of a Home Screen for a Model ED1 configured to show the interface (water) level. 63-601 Genesis Models ED1 & ED2 Multiphase Detector... - Page 14 The small down arrow shown at the right hand side of the screen is the indication that more items are available below and can be accessed by pressing the DOWN key. Section 1.5.5 shows the entire tree menu for the Genesis DEVICE SETUP Menu. DI GNOSTICS Refer to Section 2.3.4...
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Page 15: Device Setup - Identity
Probe Elec Temp (Only AO2, AO3, and AO4) Analog Output 4 Quaternary Variable (AO4) 4 mA Set Pt (LRV) 20 mA Set Pt (URV) Failure Alarm High (22 mA) Low (3.6 mA) Hold Last Output Value Damping 63-601 Genesis Models ED1 & ED2 Multiphase Detector... -
Page 16: Device Setup - Display Configuration
New User Password Latch 22 mA (User password) Sand Alarm Level [Btm Safety Zone Height] (User Password) Reset Parameters (Btm Safety Zone Alarm != Sand Sensitivity None) (User password) Min Water Level (User Password) 63-601 Genesis Models ED1 & ED2 Multiphase Detector... -
Page 17: Device Setup - Factory Configuration
Factory Reset FACTORY CALIB Top Conversion Factor Top Scale Offset Btm Conversion Factor Btm Scale Offset TDR Slope Comp Register Index Register Value THRESHOLD SETTINGS Top Fid Thresh Value Btm Fid Thresh Value 63-601 Genesis Models ED1 & ED2 Multiphase Detector... -
Page 18: Diagnostics - Event History
Min Main Elec Temp Probe Elec Temperature Max Probe Elec Temp Min Probe Elec Temp Reset Max/Min Temps Analog Output 1 Test Analog Output 2 Test Analog Output 3 Test Analog Output 4 Test 63-601 Genesis Models ED1 & ED2 Multiphase Detector... -
Page 19: Configuration Using Hart
A HART (Highway Addressable Remote Transducer) remote unit, such as a HART communicator, can be used to provide a communication link to the Genesis. When con- nected to the control loop, the same system measurement readings shown on the device are also shown on the com- municator. -
Page 20: Initial Configuration/Commissioning
Initial Configuration/Commissioning While the Genesis can be delivered pre-configured for the specific application, it is relatively simple confirm and/or to re-configure if necessary. Refer to Section 1.5 for descriptions of the complete menu structure and various LCD pushbuttons. All menus and parameters can be accessed via the LCD user interface, the DD using a HART configurator, or via PACTware and the DTM. - Page 21 1. Scroll to Diagnostics, then press Enter. 2. Scroll to VIEW WAVEFORMS, then press Enter. 3. Scroll to Top Curve, the press Enter. You will be presented with a waveform similar to: 63-601 Genesis Models ED1 & ED2 Multiphase Detector...
- Page 22 As this device operates upon a series of detectable imped- ance both up and down the probe, the reflections in the waveform correspond to the various levels within the vessel, such as: 63-601 Genesis Models ED1 & ED2 Multiphase Detector...
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Page 23: Reference Information
What makes the Genesis special is the fact that, not only is a signal sent down from the top of the probe, there is also a signal being sent up from the bottom of the probe. -
Page 24: Application Description
63-601 Genesis Models ED1 & ED2 Multiphase Detector... -
Page 25: Troubleshooting And Diagnostics
PACTware PC Program ™ The Genesis offers the ability to perform more advanced diagnostics such as Trending and Echo Curve analysis using a PACTw re DTM. This is a powerful troubleshooting tool that can aid in the resolution of any diagnostic indicators that may appear. -
Page 26: Diagnostics (Namur Ne 107)
As mentioned above, the indicators can be assignable (via the DTM or host system) by the user to any (or none) of the NAMUR recommended Status Signal categories: Failure, Function Check, Out of Specification, and Maintenance Required. 63-601 Genesis Models ED1 & ED2 Multiphase Detector... -
Page 27: Diagnostic Indication Simulation
The DD and DTM allow for the ability to manipulate diagnostic indicators. Intended as a means to verify the configuration of the diagnostic parameters and connected equipment, a user can manually change any indicator to and from the active state. 63-601 Genesis Models ED1 & ED2 Multiphase Detector... -
Page 28: Diagnostic Indication Table
2.3.3 Diagnostic Indicator Table Below is a listing of the Genesis diagnostic indicators, show- ing their priority, explanations and recommended remedies. (Priority 1 is highest priority.) Default Priority Indicator Name Explanation Remedy (Context Sensitive Help) Category Software Error Incorrect instruction sequence or other Contact Magnetrol Technical Support. - Page 29 Sequence Record Val 2: 0 The Genesis offers the ability to perform Trending and Echo Curve analysis via the local graphical LCD or by using PACTware and the DTM. The Genesis DTM is a powerful troubleshooting tool that can aid in the resolution of some of the Diagnostic Indicators shown above.
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Page 30: Diagnostic Help
Model 706. VIEW W VEFORMS – This menu allows the user to dis- play the various Echo Curves on the LCD. 63-601 Genesis Models ED1 & ED2 Multiphase Detector... -
Page 31: Troubleshooting Application Issues
One type of potential application problem is when the media forms a continuous coating on the probe. Although the Genesis will continue to measure effectively, some small inaccuracies may occur as the signal propagation is affected by the thickness, length, and dielectric constant of the coating. -
Page 32: Configuration Information
Menu in Section 1.5. 2.4.1 Level Offset Description The parameter referred to as Level Offset in the Genesis DEVICE SETUP/BASIC CONFIG menu is defined as the Level Units = inches desired level reading when liquid surface is at the tip of the probe. -
Page 33: Reset Function
For example: Emulsion Top % Water: The percent water at the top of the emulsion level. 2.4.3.3 Trend Data Another valuable feature of the Genesis is the ability to log several measured values (selectable from any of the primary, secondary, or supplemental measured values) at a... -
Page 34: Agency Approvals
DETECTOR EDx-210x-xxx SENSORS, TEST & CALIBRATION 705 ENTERPRISE ST AURORA, 60504 IL USA APPROVED SENSORS, TEST & CALIBRATION 705 ENTERPRISE ST AURORA, 60504 IL USA APPROVED 63-601 Genesis Models ED1 & ED2 Multiphase Detector... - Page 35 705 ENTERPRISE ST AURORA, 60504 IL USA APPROVED CL I, DIV 2, GP A,B,C,D T4 SENSORS, TEST & CALIBRATION 705 ENTERPRISE ST AURORA, 60504 IL USA APPROVED CL I, DIV 2, GP A,B,C,D T4 63-601 Genesis Models ED1 & ED2 Multiphase Detector...
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Page 36: (Special Conditions Of Use)
3. The transmitter shall be connected to a safety extra low-voltage circuit (SELV) with Um ≤ 30V Probe: 1. Refer to the manufacturer's instructions to reduce the potential of an electrostatic charging hazard on the equipment enclosure. 63-601 Genesis Models ED1 & ED2 Multiphase Detector... -
Page 37: Temperature Code
For Probe: T6…T1 temperature code are defined by the following table: Process Temperature (PT) Temperature Code-TCG (GAS) ≤ 75 °C 75 to 90 °C 90 to 120 °C 125 to 185 °C 185 to 285 °C 285 to 435 °C 63-601 Genesis Models ED1 & ED2 Multiphase Detector... -
Page 38: Functional/Physical
Application dependent Accuracy Application dependent Response Time Approximately 15 seconds Initialization Time Less than 30 seconds ¿ Pentarod probes must be used in metallic vessel or stillwell to maintain CE noise immunity. 63-601 Genesis Models ED1 & ED2 Multiphase Detector... -
Page 39: Probe Selection Guide
5-Conductor 10000 ¿ 2 digit E=English, M=Metric ¡ Genesis probes containing o-rings can be used for vacuum (negative pressure) service, but only those probes with glass seals are hermetically sealed to <10 cc/sec @ 1 atmosphere helium. 2.6.3 Probe Specifications... -
Page 40: Physical Specifications
(3.96) (2.75) ∅ 10 (.38) (3.00) (2.00) (9.50) (9.50) (6.87) (6.87) (3.50) (3.75) ∅ 34 (1.12) Flexible Conduit to Main Electronics Insertion Insertion Length Length (5.00) (5.00) (2.75) (2.75) Pentarod Enlarged Coaxial 63-601 Genesis Models ED1 & ED2 Multiphase Detector... -
Page 41: Model Number
5 SIGNAL OUTPUT 4 –20 mA with HART 6 OPTIONS None (Model ED1 only – Four (4) 4-20mA outputs included as standard) Two (2) 4-20mA outputs (Model ED2 only) Three (3) 4-20 mA outputs (Model ED2 only) Four (4) 4-20 mA outputs (Model ED2 only) -
Page 42: Probe
DN 150, PN 16 EN 1092-1 TYPE B1 DN 100, PN 63 EN 1092-1 TYPE B2 DN 150, PN 25/40 EN 1092-1 TYPE B1 Confirm mounting conditions/nozzle diameter to ensure sufficient clearance. 63-601 Genesis Models ED1 & ED2 Multiphase Detector... - Page 43 316 Stainless Steel 13 14 15 INSERTION LENGTH See page 40 inches (20 – 240) X X X cm (50 – 610) unit of measure determined by 2nd digit of model number 63-601 Genesis Models ED1 & ED2 Multiphase Detector...
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Page 44: Replacement Parts
036-4411-003 (3) Main Electronic Module Replacement Part Z31-2880-001 (7) Probe Housing Cover Digit 12 Replacement Part 004-9225-002 (4) Probe Module 004-9225-003 Replacement Part Z31-2881-001 Replacement Part (8) O-ring 012-2601-240 (9) O-ring 012-2601-237 63-601 Genesis Models ED1 & ED2 Multiphase Detector... -
Page 45: Advanced Configuration/Troubleshooting Techniques 3.1 Buildup Detection
This section contains information regarding some of the advanced configuration and troubleshooting capability con- tained within the Genesis. These diagnostic options are best suited for use with PACTware and the Genesis DTM, and should be implemented only after contacting Magnetrol Technical Support. -
Page 46: Buildup Detection Setup Using The Keypad
3.1.2 Buildup Detection Setup using the Keypad From the menu select DEVICE SETUP and hit Enter. Scroll down to ADVANCED CONFIG and hit Enter; then, select On and hit Enter 63-601 Genesis Models ED1 & ED2 Multiphase Detector... - Page 47 Go to the main menu and select DEVICE SETUP then hit Enter. Scroll down to Probe Buildup and hit Enter, then select View. From the main screen the Buildup percentage is now shown. 63-601 Genesis Models ED1 & ED2 Multiphase Detector...
- Page 48 Maintenance Policy With proper probe selection, there is virtually no maintenance required for a Genesis system. As explained in Section 2.3.5, application-related issues, such as coating or bridging on the probe can occur. Therefore, although internal diag- nostics can be utilized to proactively display overall system degradation, a periodic visual inspection of he probe is rec- ommended.