Handlebar Installation - Polaris Sportsman XP 1000 S 2020 Service Manual

STEERING / SUSPENSION

HANDLEBAR INSTALLATION

1. Locate the alignment pin on the bottom side of the
t
lower block . The pin should line up with the
alignment hole in the upper block
the front.
2. Properly position the upper block
t
lower block , bracket
u
mount .
3. Loosely install the (4) bolts
i
nuts .
4. Tighten the pin side (front) bolts first. Torque the (2)
front bolts to specification.
TORQUE
Handlebar Block Fasteners
14 ft-lbs (19 N·m)
5. Tighten the rear bolts. Torque the (2) rear bolts to
specification.
TORQUE
Handlebar Block Fasteners
14 ft-lbs (19 N·m)
NOTICE
There will be a slight gap on the backside of the
handlebar blocks after installation.
9.4
e
and should face
e r
, handlebar
y
, and handlebar bracket
q w
, (4) washers , and (4)
6. If the handlebar was replaced, do the following:
a. Install the LH and RH controls. Torque screw to
specification.
LH Control Switch Screw
b. Install the handlebar grips.
c. Reassemble the headlight pod.
Ensure all vent line, wiring harness, and throttle cable
,
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
TORQUE
18 in-lbs (2 N·m)
NOTICE
routings are correct.
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